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Prius II Lottery Loser (battery issue)

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by RexLex, Apr 24, 2014.

  1. dorunron

    dorunron Senior Member

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    If you do it right, it should work for you. Before you close it all up take the time to clean out the fan that cools the traction battery. Pay attention to the torque values on the cells. Very easy to strip threads...

    Best of luck to you.

    Ron
     
  2. RexLex

    RexLex New Member

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    2005 Prius
    Model:
    II
    Major Update. My friend charged and discharge the three cells over the weekend. Monday night he came over and hooked them up and we balanced the cells until tonight. Tonight we swapped the three cells in the pack, and re-assembled it. We placed the pack back in the car. When I pushed the Start button all the normal lights lit up but the Ready light did not come on. I pushed it again and then it came on. The battery level showed strong battery, like 6 bars and it did not waver like when we took it out. The ICE kicked on and it showed it was charging the battery. That lasted probably a minute then the ICE turned off. We hopped in and took it for a spin. We drove for about 20 miles and by the time we got back two more bars lit up (all but one) and it was showing green bars. Also, it showed like 55 mpg over that time period. It was mostly highway driving but it was up and down some hills. I can say that I don't ever remember getting that good mpg over that type of driving.

    So, my friend takes off and I take it out some more. I need to get gas so I drive into town. Filling up resets the mpg monitor. So, from the gas station I go four miles north, travelling about 30 mph and I only hit one stop light but I show like 97 mpg. It appears flat but it must be slightly downhill. I head back the way I came so I can do a full test. I end up four miles later with 77 mpg having completed the round trip. I'm thinking this battery is strong.

    I'm going to drive it for a few days and then I'll report back. My first impression is I will see a gain in mpg. I normally get almost 46 in mixed driving. At first glace, I'm thinking I will see over 50 mpg.

    I think I'm into this about $400 at this point and that includes $100 for Toyota diagnosis and $100 for car rental for four days.
     
    dorunron likes this.
  3. GrGramps

    GrGramps Active Member

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    Rex, I can imagine the smile on your face is a big one and well deserved! Nothing beats success and you've earned it. Congratulations:)
     
  4. JC91006

    JC91006 Senior Member

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    wow, that was easier than I thought it would be.
     
  5. dorunron

    dorunron Senior Member

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    Congratulations Rex. It sounds as though you fixed it yourself. The work you did is not uncommon. It has been done before by many others. Over time you will need to do it again as the pack continues to age. It might last 6 weeks, 6 months, or 6 years. The point is once a module falls into the area where the voltage is not to set parameters, the Prius will code again and the dash will light up.

    I have told many here on Prius Chat, that a dead traction battery does NOT mean RIP Prius. You just proved that. Enjoy the knowledge you learned and give yourself a pat on the back. I knew you were not a loser, and that if you really worked on it you could bring that Prius back to life.

    Take care and best of luck to you!

    Ron
     
    okcwxguy likes this.
  6. RexLex

    RexLex New Member

    Joined:
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    Location:
    Salem, Oregon
    Vehicle:
    2005 Prius
    Model:
    II
    I wanted to report back now that I have put 1500 + miles on my fixed battery. I'd say that I'm getting slightly lower mpg than what I used to get. I used to chase 46 mpg now I chase 45. My normal drive to work is up/down hills for about 7 miles, I might go out to lunch, same thing. Not many freeway miles. I will say this car is pretty amazing. When I do drive freeway or more extended miles in town it will get 52+.

    I am looking for another car now but just haven't found what I want yet. The friend that helped me fix it is wanting to buy it but he's in no hurry so I can take my time.

    Thanks everyone for your help and advice along the way.