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P0A08 error code

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by whodat, Sep 13, 2010.

  1. MAX2

    MAX2 Member

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    A 12-volt battery is needed to start the hybrid system.
    After the sign “ready” lights up on the display, the hybrid converter supplies the car’s network with a voltage of 13-14 volts, which is used by the car’s systems and charges the 12-volt battery.
    Is the "ready" light on on your car?
     
  2. retirednongeek

    retirednongeek Junior Member

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    Another bit of info. I Googled how to check the charging system, and came across a whole series of YouTube videos created by Professor John Kelly with the Weber Auto YouTube Channel, part of the Weber University. This one in particular is very helpful and answered several of my questions.



    The demonstration is using a 3rd generation Prius (2017), but the tests described would be similar for a 2nd generation (2004 to 2009).

    I don't yet have a multimeter capable of checking DC amps, but I will investigate getting (or borrowing) one of those.

    From the test just for battery voltage, I am definitely not getting any current to the 12V battery. Connecting my multimeter to the jump start contact under the hood and to ground, the meter reads about 12.5 volts whether the car is "OFF" or is "ON" and "READY".

    Now I need to check the DC Amps entering or leaving the 12V battery to determine if the DC to DC Converter is working properly.

    The only other possible cause I can think of would be if the fusible link block at the positive terminal of the 12V battery is blown. Checking the amps going to the fusible link block and then between the fusible link block and the battery positive terminal may be the test to determine what is wrong.
     
    #22 retirednongeek, Aug 20, 2024
    Last edited: Aug 20, 2024
  3. retirednongeek

    retirednongeek Junior Member

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    Thanks for your reply, which i just saw after posting another update. Yes, the "Ready" light comes on.
     
  4. MAX2

    MAX2 Member

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    After turning on the "ready", check the output voltage from the converter white wire connector (B) pin 1.(AMD)
    If there is a voltage of 13-14 volts on the converter, the wire to the fuse and relay box may fall off.

     
  5. retirednongeek

    retirednongeek Junior Member

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    Thanks for the additional option in diagnosing the output of the DC to DC Converter. Am I correct that this larger white wire with grey connector (single contact grey connector pointed straight back and below other grey connector) is buried deep in the engine compartment, near the left and near the bottom of the inverter/converter? And, in order to get the connector off and measure directly at the converter, will definitely have to do some disassembly. Let me ponder that ... trying to find a used inverter/converter nearby in case that is required in order to fix, so if that looks promising, then disassembly will be necessary anyway. Untitled-16.jpg
     
    #25 retirednongeek, Aug 21, 2024
    Last edited: Aug 21, 2024
  6. MAX2

    MAX2 Member

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    Look at the diagram.
    https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/repair%20manual/04pruisr/05/21bpm/0a09265.pdf
    The converter supplies voltage to the 12V system via the upper wire (AMD line). This voltage goes to the fuse and relay box.
    The lower wire from the battery S (It is located on the positive terminal of the 12V battery, a small fuse and a white wire) goes to the converter. This is the feedback line. The converter reads the voltage directly from the battery via this wire and, if necessary, adds a voltage delta to charge the 12V battery.
     
  7. retirednongeek

    retirednongeek Junior Member

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    A general update and some questions about Autel MaxiAP AP2500.

    I reviewed the diagram that MAX2 shared. Found and downloaded the Toyota Service Manual for 2004-2009 Prius. Read the procedures for removing and installing the DC-DC Converter Inverter Assembly, should it come to that. Found the DTCs list and procedures for diagnosing each one, as well as other wiring diagrams.

    The only error code that the Toyota dealer reported they found was P0A08. There are 11 possible trouble areas listed for that DTC. I have ruled out several, and several seem highly unlikely, but still want to be methodical and follow the procedure to rule out everything else before I remove and replace the DC-DC Converter Inverter Assembly.

    So, to be sure I was following the correct DTC, I bought the Autel MaxiAP AP2500. Before connecting, I ensured that the 12V battery was fully charged (using external charger). The Autel found zero DTCs. I left the car on, drove it around the driveway a little, then turned on headlights and fan to run 12V battery down some. Eventually I got the same ABS, MIL, and other warning lights to come on. When I put it in Drive, the Red Triangle would appear. Repeated scans and still found zero DTCs. The 12V battery voltage is displayed, and is down to around 11V now.

    Using a clamp on meter, no current flowing from the DC-DC Converter to the Unit A in the main fuse box under the hood. Using same clamp on meter at 12V battery, high current draw (over 40A DC) from 12V battery to run headlights, climate fan, rear defroster.

    QUESTIONS:
    1. Shouldn't some DTCs be found, with these warning lights and the obviously low voltage 12V battery?
    2. Is the Autel MaxiAP AP2500 capable of finding and reading these error codes? Especially the P0A08?
     
  8. dolj

    dolj Senior Member

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    Absolutely, yes.
    It would appear not. Or, maybe it is not installed correctly.
     
  9. retirednongeek

    retirednongeek Junior Member

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    Here are 3 pictures from yesterday's attempts at scanning for DTCs.

    I'm pretty sure I installed the Autel correctly. I thought it would be capable of reading Hybrid Vehicle (HV) System related DTCs. Am I wrong?

    P9072985resized.jpg

    P9072986resized.jpg P9072987resized.jpg
     
  10. dolj

    dolj Senior Member

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    That image just shows the engine PIDs. There should be another 10 - 13 ECU/systems that can be interrogated.

    You may need to query the Autel website to find out the features your scanner has.
     
    Brian1954 likes this.
  11. Brian1954

    Brian1954 Senior Member

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    What app did you install?
     
  12. mr_guy_mann

    mr_guy_mann Senior Member

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    Your picture looks like the app is only scanning for "generic OBD2". Did you go through a part of the setup where you select and download Toyota specific files?

    That app is different than the MaxiAP200 that I am used to. When I look at the adcopy, it seems like the AP2500 has fewer functions than the AP200.

    Posted via the PriusChat mobile app.
     
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  13. retirednongeek

    retirednongeek Junior Member

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    MaxiAP Diag, which was called for in the Quick Reference Guide.
    During the registration process, I was prompted to download latest firmware, from 1.04.08 to 1.05
     
    #33 retirednongeek, Sep 8, 2024
    Last edited: Sep 8, 2024
  14. retirednongeek

    retirednongeek Junior Member

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    I am pretty sure I did select Toyota specific files, as every screen that came up I answered, including the vehicle make, model, etc.

    I wondered about the differences between AP2500 and AP200 also, but I thought the AP2500 was an upgraded version of the AP200. Here is the Amazon link from which I purchased it:

    https://www.amazon.com/dp/B0CWNKXDDS?ref=ppx_yo2ov_dt_b_fed_asin_title
     
  15. Brian1954

    Brian1954 Senior Member

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    The Amazon link specifies that there are three different scans available,
    1. Basic scan
    2. Custom scan
    3. Full scan

    Which scan did you perform?

    You want to do a full scan.
     
    #35 Brian1954, Sep 8, 2024
    Last edited: Sep 8, 2024
  16. retirednongeek

    retirednongeek Junior Member

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    Yesterday I did the Basic Scan, as shown in the picture.

    This morning I tried the Custom and Full Scans but got no results screen like for the Basic Screen.

    When I click on Diagnostic Records, none of the attempts using Custom or Full Scans are shown.

    Attached (hopefully) is a short video done a few minutes ago, trying to do a Full Scan, a Basic Scan and a Custom Scan. I may have to provide a link to Dropbox, where I uploaded it. Sorry about the landscape mode ... shot video with digital camera (phone was otherwise occupied) and my attempts to rotate it 90 degrees rendered it unreadable. You should not have to be a member or join Dropbox to view, thought it may prompt you to. Just close any pop-up windows until you can click on the Play button.

    https://www.dropbox.com/scl/fi/sfiyvz4qcezsrxlqn1h8v/Autel-MaxiAP-AP2500.mp4?rlkey=s2yoo61ll1cbtr7izpvexifwy&st=waczjix6&dl=0
     
  17. Brian1954

    Brian1954 Senior Member

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    To me, it looks like you have not downloaded the Toyota specific data file. You need that file installed to be able to do a custom scan or a full scan.
     
  18. retirednongeek

    retirednongeek Junior Member

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    Any suggestions on how to do that? I haven't seen anything on Autel's website for such downloads. I tried going to the MALL tab at the bottom of the screen, and scrolled down to Toyota. It says it is Permanently Free. When I click on Toyota, a screen pops up asking for VIN, Make, Year, Model, and Engine. After I enter or take a picture of the VIN, the last three fields fill in automatically (Year, Model, Engine). Six (6) Functions are listed, and all supported except TPMS (which car does not have). If I then go back to Diagnostics and try a Full or Custom Scan, same result of nothing.

    I have sent a service request to Autel, so maybe they will be able to tell me how tomorrow. One other thought I had was trying to un-install and then re-install the app. Or load in the app for the AP200? Has anyone done either?

    P9083860resized.jpg P9083856resized.jpg P9083858revised.jpg
     
  19. Brian1954

    Brian1954 Senior Member

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    I do not own or use the Autel AP2500 or the AP200, so I can not help you very much. With the Toyota showing as "Permanently free," I would guess that the file was downloaded, but maybe not. I would wait for Autel's response to your request for help before doing anything. Maybe someone who uses this scan tool will be able to help you.

    I have used Techstream the last couple of years, so I have not needed to purchase anything else.
     
  20. retirednongeek

    retirednongeek Junior Member

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    Never type a whole response, try to insert a URL, and lose all that you had already typed when you mistakenly click More Options ... forgetting that is NOT the button to click !@#$% Let's see how much I can remember ...

    SUCCESS! I contacted Autel via email and received this response:

    "If you can not do a Full Scan/Custom scan, it is caused by a Google security patch. Please download new MaxiAP Diag from the following links before it is public in Google Play.

    MaxiAP Diag:https://www.pgyer.com/t0QSAY
    " (this is not a hyperlink, just underlined blue text)

    I un-installed version 1.05 and downloaded version 1.06, which is not yet released to Google Play. Not sure if I got the same warning when I downloaded version 1.05, but this time I had to agree to installing an app that Google did not recognize.

    Was able to run Custom and Full Scans. First try, no DTCs because 12V battery was fully charged. Ran battery down by turning on headlights, rear defroster, and climate fan for several minutes. Finally had enough warning lights to try another scan.

    14 systems were checked, in this order: Engine and ECT, Hybrid Control, Transmission Control, ABS/VSC/TRC, SRS Air Bag, Body, Air Conditioner, Hybrid Battery, Cruise Control, EMPS, Immobilizer, Gateway, Smart Key, and Power Source Control.

    3 DCTs were found, 2 for Hybrid Control and 1 for Cruise Control. All 3 were DTC P0A08.

    uvs240910-002.jpg

    Now, let's see if I can insert a link to a Dropbox video showing the scan process without losing everything typed thus far:

    https://www.dropbox.com/scl/fi/uys8ssufysb2bg2sg7ebc/Autel-MaxiAP-AP2500-Full-Scan-with-3-DTCs.mp4?rlkey=g2ae3k63lk7ypfp8snoorjshy&st=a1sb4ib0&dl=0

    Thanks to all who offered suggestions and comments to get me to this point. With confirmation that DCT P0A08 is the code I should be pursing, I will proceed to testing all 11 possible Trouble Areas for this code. I will report back my findings, and if my suspicions are correct, after replacing the DC-DC Converter Inverter.


     
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