Oil! A Primer on Petroleum Exploration & Production

Discussion in 'Environmental Discussion' started by ewhanley, Jun 21, 2008.

  1. tleonhar

    tleonhar Senior Member

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    I would like to nominate ewhanley as the official Priuschat "Teacher of the Year" :clap2::rockon::first:
     
  2. ewhanley

    ewhanley New Member

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    In the most generic case, you can expect to drill at, say, 100 ft/hr. Sorry about the non-SI units, but unfortunately the oilfield will likely never make the switch. In reality, rate of penetration (ROP) varies greatly depending on rock type, bit type, mud properties, etc. The cost of a single well varies greatly depending on size, depth, deviation, etc. The radius of a wellbore varies greatly depending on expected production and a few other things. On shore, the production casing is probably around 4.5"-7" in diameter. I have assembled perforating guns, which fit inside the production casing of deepwater offshore wells that were themselvers 13 5/8" in diameter. A modern, directionally drilled well in a land based field probably costs on the order of 10's of millions of $'s, while a deepwater offshore well costs on the order of 100's of millions of $'s. A small operation with vertical wells probably cost on the order of millions of $'s, say, less the $5 million.

    There is indeed much clamor to begin drilling in offshore areas to lower the prices at the pump, but I don't think drilling will cause any immediate, aside from a short-lived emotional one, market response in the price of gasoline. A typical on shore oil field takes around 5ish years to bring on line, and an offshore field probably takes twice that. These numbers assume nearby shipping infrastructure is already in place. Starting a new field with the intention of lowering gasoline prices is futile, but this is not the point. The point, as you noted, is to arrest (actually only lessen) the current decline to a manageable rate. Global demand is forecast to outstrip supply within a few years without any added production. My thoughts are that both extreme arguments aren't quite right, which is usually the case. The folks who think that drilling will immediately, if ever, lower the price of fuel are probably wrong, and the people who think the effort to drill is futile due to the lag in time to production are also wrong. Adding production serves only to flatten the decline curve.
     
  3. ewhanley

    ewhanley New Member

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    He/she sure does. :)
     
  4. ewhanley

    ewhanley New Member

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    The drillstring is brought out of the hole ("tripping out") and disassembled into "joints" (30' sections) or "stands" (2 or 3 connected joints) and stacked in the pipe rack. "Tripping" in and out is done routinely for things like changing bits, "fishing" broken "tools", etc. The casing is run in in threaded sections just like the drillstring. It is lowered into the hole using the same draw-works as for drilling. Additional joints are added in as the string is lowered, while the length in the hole hangs from the rig floor on "slips", which are basically gravity activated gripping wedge devices.
     
  5. ewhanley

    ewhanley New Member

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    Well, unfortunately, it has been nearly a month since my last installment, and, for that, I apologize, no end. My excuses are as follows: work, my wife and I are expecting a baby girl very soon, and I just got a new roadbike, which has fueled my bicycling addiction even further. Enough excuses, though, so here goes:

    In the last installment, we had finished drilling our first exploration well, and it is currently an open-hole (sans casing) completion in preparation for our logging efforts. Logging is a key component to the exploration process. In it earliest form, logging consisted basically of measuring the electrical resistance in rock that was determined to have porosity during the drilling process. Rock is generally a poor conductor, but if the pore space is filled with a good conductor, such as saline water, it will conduct electricity. If the same rock had pore space filled with hydrocarbons, a poor conductor, it would not conduct electricity very well. So, the basic premise was that poorly conducting rock that was known to have porosity was likely filled with oil. Today, resistance is still a very important, perhaps the most important, logging tool in use. The resistance log is typically accompanied by a neutron density log (porosity), gamma ray log (a little abstract), and perhaps a sonic log (sound based rock density log). Rock density can be calibrated to give a good estimate of porosity. So these basic tools give a good estimate of porosity, presence of hydrocarbons, and interval thickness.

    The process of running the logging tools is fairly straight forward. The tools are threaded together and typically run in the hole on via a "wireline truck." The wire is a braided strand of conducting wires that both suspend the tool and transmit the signal back to the surface for interpretation. The tool is lowered in and travels down the hole via gravity at a measured pace. The interval is typically logged down the hole and back up. The process is usually conducted rather quickly, around 150'-250' per minute, in an attempt to avoid getting the tools stuck in the hole as a result of things like shale sloughing into the open hole. After the logs are completed they are printed and interpreted by various engineers and geoscientists. We will assume that our logs revealed a promising oil bearing sandstone interval.

    The next step in the process is to conduct well tests. This is a rather dangerous process that is not always conducted depending on how well the reservoir structure and properties are defined during the seismic survey. Flow testing a well is exactly as the name implies, flowing the well into tanks to estimate its production potential. The rate of decline and pressure witnessed during the flowback process can also be used to estimate a permeability of the reservoir as well as its volume. This process is very dangerous because the hydrocarbons, rather than being held in the reservoir by a column of heavy drilling mud are allowed to flow to the surface, which can lead to problems such as blowouts. Also, much permitting is required, as any gas brought to surface must be flared. During flaring the produced oil is sampled for laboratory analysis to determine properties such as API gravity, mol fractions of various hydrocarbon chains, viscosity, trace elements, etc. The rest of the oil is likely to be pumped back down the hole an back into the reservoir as there is probably no avenue to sell it (no pipelines, etc.). Also, regulations typically disallow oil from an exploration project to be sold. So, we will assume that our flow test was problem free and we have since shut the well in. The results of the test indicate that we have found a sizeable oil producing reservoir, and we have obtained permitting to continue with exploration and appraisal (the topic of my next installment).

    Before we can move off of our first exploration well though, we must plug and abandon it per regulations. The plug and abandon process is in place to prevent the well from blowing out at the surface or even in the subsurface. Blowouts in the subsurface would consist of the high pressure oil producing interval blowing out into a shallower, low pressure fresh water aquifer. The plugging process typically consists of cementing off the producing zone and setting plugs to isolate any aquifers. The plugs also have cement spotted on top of and between them to ensure the wellbore is secure. This process is highly regulated and typically oversight is provided by government agencies. Finally, if the well is on shore, the casing is cut to at least flush with the ground surface, and the drill pad is reclaimed to eliminate any damage. This last step depends a lot on where the drilling takes place. On the north slope of Alaska, this process is extremely important.

    So, we now have drilled a successful exploration well (something that actually happens perhaps 15% of the time), and have thus far spent on the order of $10-30+ million. In the next installment, we will drill appraisal wells in the same formation in an attempt to better delineate our reservoir and firm up our estimates of volume and recoverable volume.
     
  6. Bill Merchant

    Bill Merchant absit invidia

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    Thank you once again for an excellent post. We use the benefits of oil every day, though most of us have little idea of what it takes to bring those benefits to us.
     
  7. tripp

    tripp Which it's a 'ybrid, ain't it?

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    thanks again. these thing are great. Keep 'em coming!
     
  8. jayman

    jayman Senior Member

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    Congrats!

    As a grumpy single guy, I wouldn't have the guts to deal with that
     
  9. tripp

    tripp Which it's a 'ybrid, ain't it?

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    It can be the best of time or the worst. Depends on how you do in the infant temperament lottery. Either way, the first 6 months or so are the hardest, then it starts to get easier. You've got things sorted by then and the gremlin has developed to be point where you don't have to work quite as hard. Congrats and best of luck.
     
  10. jayman

    jayman Senior Member

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    Um ... thanks. I think I'll stick with my cats. They both appeared to automatically housetrain themselves to use the litter boxes. They're just as affectionate as most dogs are, with that streak of independance like a real human
     
  11. tripp

    tripp Which it's a 'ybrid, ain't it?

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    We have a cat... I'll take the bairns over that horrid thing any day of the week. It marks, has a voice pretty similar to "Pat" from SNL, and is a skittish freak. In fact, I rather despise the bloody little bugger. Can't wait 'til we're rid. Wife loves it for some reason.
     
  12. jayman

    jayman Senior Member

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    Strange and sad. My two cats have personalities that are 180 degrees out of phase with yours. They are calm, *very* affectionate, quiet, and only go in the litter box

    Matter of fact, the few times they're had an accident - *all* pets will have an accident in the house, sooner or later - they've felt pretty bad about it. Lot's of slinking, crying, etc

    Even if I'm just in the yard and mowing the lawn, when I get back into the house, they both welcome me with a cute little trilling noise. As I can work from the home most of the time, one or both are on the desk, eyes closed and purring

    They're great company for my elderly father, and he clearly likes them. When he naps on the couch or in his recliner, both cats will protectively sleep near him

    I've posted photos before of my cats. The little orange one is much more affectionate than the older black/white one Sylvester-looking one, and the black one is affectionate enough.

    Just as there are dogs that have personality problems and/or are unfriendly, there are cats that can be that way too. Sorry to hear that. Personally, I'll feel pretty bad when mine are gone
     
  13. tripp

    tripp Which it's a 'ybrid, ain't it?

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    Well, cats do live a pretty long time these days with the right dental care. Sorry for taking this thread the wrong direction. :redface:
     
  14. Bill Merchant

    Bill Merchant absit invidia

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  15. jayman

    jayman Senior Member

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    Awww, don't be a meany!

    :hurt:
     
  16. tripp

    tripp Which it's a 'ybrid, ain't it?

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    Jayman, don't talk to natalie's da that way!

    [​IMG] [​IMG]

    Spittin' image, no?
     
  17. jayman

    jayman Senior Member

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    I was kidding. Of course, Bill is very sweet
     
  18. PriusSport

    PriusSport senior member

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    My take on all of this is the lack of any attention to the energy problem the last 20 years is catching up to us. And it has become critical at the wrong time--in the middle of a reactionary administration that refuses to recognize there is even a problem--that can't be solved by throwing more money at Big Oil.

    Fact is we have to get off oil--and get onto to other energy sources. First of all nuclear (the one thing that McCain is right about), then wind, clean coal and electrical.

    We have to get off this insane corn for ethanol. Cellulose for ethanol is a little better. But corn is food-unacceptable. You don't want to run cars on food--for heaven sakes. Wow. And Obama is actually promoting this--along with Daschle--who has become a corn for ethanol lobbyist.

    As for drilling oil in the ocean--the short range problem is unnecessary speculation in the oil futures market. Anybody who has heard the congressional testimony knows that. But the Republicans are stonewalling this legislation trying to get off-shore drilling--which is 10 years out.

    The stock market will go nowhere until Congress gets a handle on oil futures pricing. Investors can't get a handle on growth with volatile oil prices. How do I know? I'm one of those investors. So the Republicans are damaging the stock market.

    The politics of energy right now is a turmoil of confusion and contradictions. McCain wants off-shore drilling to get off foreign oil dependency. But he also wants to stay in Iraq for 100 years. We get only about 7% of our oil from the Middle East. The rest comes from mainly the Americas, and some from Africa. It's Japan and Europe that get a lot of their oil from the Middle East. So why are we blowing a trillion dollars in Iraq? Beats me. Probably defending Saudi Arabia. Where is the media in all this? Contributing next to zero--irresponsibly.

    And layered on top of this is Global Warming. Nature's warning to take less oil out of the ground/ocean--or it will bite us.
     
  19. jayman

    jayman Senior Member

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    +1. I essentially agree with all of your points

    Thanks to this excellent discussion, I think we are now well aware of the complexity involved in oil extraction. The Talking Heads make it seem easy, you poke a hole in the ground and GUSH oil squirts out.

    Drilling ops are complex, very costly, with very long lead times. If the offshore oil was so "easy" to get, at least here in the Grand Banks area, the oil companies wouldn't demand a large Crown Corporation to shovel billions of dollars into it every year, especially with current oil prices

    I hope that other PriusChat members who have technical/engineering experience in a related field will be encouraged to start similar threads on energy topics

    I would like to see a thread on power distribution, eg intertie. That isn't my primary field, and my teaching skills are pretty bad to say the least. Perhaps a PriusChat member who has better command of proper English can help out here
     
  20. tripp

    tripp Which it's a 'ybrid, ain't it?

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    I can understand your broken Canadian pretty well, Jayman. :p

    I agree with those points too, except the clean coal. I don't see that one happening anytime soon. Solar, especially CSP would be aggressively promoted. Geothermal needs more attention too.

    I would love somebody to post a wiki, of sorts, on grid management. It's a fascinating and massively complex subject that most people don't even have a dim awareness of. I've got a very dim understanding of it but would like to have a least a dim awareness.