LED Headlight Conversion

I want to share what I've found so far, for posterity

The connector shell half for the car is Toyota # 90980-11663. A similar one is 90980-11194. I'm not sure which is correct. It is a female connector shell half, "Sumitomo 2.3II 090II" style. This is important because I have attached a Toyota PDF that gets very scientific on all their different types of connectors. The shells can be seen on page 107 of 451 and the correct terminal style is on page 80 of 451 in the PDF document. The correct part numer for (1) terminal with 160mm of wire attached is 82998-12440 on page 367 of 451 for the 90980-11663 connector shell and page 383 of 451 for the 90980-11194 shell.

Now, my only task is to figure out which shell is correct. I believe the 11194 (female) shell is correct to match the headlight because the 11193 (male) shell looks like the one that comes on the headlight. I cannot find a mating shell for the 11663 (female) unit.

 

The connector on the light will have the part # on it. It's part of the mold


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I'll look for this when I get home. I may have found a Subaru connector at work that will fit. If not, I'll try ordering the shell and wires from Toyota...but NOT until my module comes. Have to make sure the whole headlight works before I spend any more money on it.

FWIW, I have a 2012-2015 PiP RH light, so it's blue inside, and uses the smaller module with separate cover.

 

I might has an adapter harness for the LED headlight if ur interested


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You have PM

 

I did see the headlight connector had the 11193 number in its mold, therefore the mating one is 11194. Any luck finding that harness?

 

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Nice those are perfect


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That's 2 sets. 1 set is spoken for. The other set can be urs


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are you still selling those?

 

Sorry. @trentofdestiny bought them.


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For those following along at home I had to add a terminal & wire to each of the harnesses I bought from Sean, since they are JDM and have no provision for the USDM side marker light.

 

Do you have any photos about this light? We don't have it here in the Europe but I'd definitely like to build it if it's not too difficult. Looks cool imho. Thanks!

 

It's built into the headlight so you would have to change entire assemblies. Here's a pic. The actual bulb is located in the small rectangle in the amber.



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Here is what I did to the harnesses: added a terminal, soldered to the existing power wire (grounds are combined in the harness on the light itself).


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That works.


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The other side arrived! Now all I need is a second module, cover, screws, and one more repair tab.


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Total cost invested will be ~$650 when all said and done.

 

Sounds like u scored


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Yes I think so. I need to order the rest of the parts soon. Do I need to pull the entire bumper off or can I do it like the tailights, ie pull off a side?


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