1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Gen4 engine swap into gen3

Discussion in 'Gen 4 Prius Main Forum' started by Millie21, Feb 21, 2020.

  1. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,693
    39,237
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    It's 1.6 quarts between the marks IIRC, that converts to about 1.1 quarts per 1000 miles, or a quart every 950~ miles.

    upload_2020-2-22_12-9-26.png

    Also consider sending the head to a machine shop, new gaskets and head bolts, and put in a new short block?
     
  2. Millie21

    Millie21 New Member

    Joined:
    Nov 4, 2019
    16
    4
    0
    Location:
    Bay Area
    Vehicle:
    2010 Prius
    Model:
    One
    Like I know this one shop that charges 2k to repair the head gasket in sac. I was thinking. Of that getting a used short block and replace it or go the route of getting a gen4 2016 engine for 1k and have it put it
     
  3. alanclarkeau

    alanclarkeau Senior Member

    Joined:
    Feb 24, 2016
    7,044
    7,587
    0
    Location:
    near Brisbane, Australia
    Vehicle:
    2016 Prius
    Model:
    N/A
    Don't forget that an engine with 170k miles - belongs in a car with 170k miles as well.
     
  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,693
    39,237
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Error, error, Will Robinson:

    I neglected to slash the 1.6 quarts in half, since you're seeing oil halfway down. Long story short, your consumption is:

    0.8 quarts per 1500 miles
    0.55 quarts per 1000 miles
    a quart every 1900 miles

    Any of the 3 above, they're all the same. That's not that bad, well half as bad. Still a lot.
     
  5. Millie21

    Millie21 New Member

    Joined:
    Nov 4, 2019
    16
    4
    0
    Location:
    Bay Area
    Vehicle:
    2010 Prius
    Model:
    One
    I would if the gen3 engine didn’t have those main issues ... I feel like swapping would be the best option... I have try lucus oil high mileage oil and the stabilizer to try to slow it down.. I even use 5w30 But going up hill or in a incline I get this burning smell
     
  6. ACC23

    ACC23 New Member

    Joined:
    Feb 23, 2020
    11
    4
    0
    Location:
    LA California
    Vehicle:
    2012 Prius
    Model:
    III
    do you say putting in a heavier oil caused more during smell or got rid of it ??
     
  7. Millie21

    Millie21 New Member

    Joined:
    Nov 4, 2019
    16
    4
    0
    Location:
    Bay Area
    Vehicle:
    2010 Prius
    Model:
    One
    I would say it lessen the about a little But it still there the burning smell once I go incline on a on ramp entering the freeway
     
  8. FnRedPrius

    FnRedPrius Active Member

    Joined:
    Jan 10, 2019
    100
    120
    0
    Location:
    Pilot, NC
    Vehicle:
    2010 Prius
    Model:
    III
    @Millie21
    I put a GenIV into a GenIII late last winter due to a head gasket failure after the EGR clogged. If you have experience with engine swaps it can be done. I found a 2017 engine with 5100 miles and transplanted it into our chassis with about 250K. We now have over 285K and the performance has been pretty flawless. @Mendel Leisk did a very comprehensive video on youtube and I posted my swap. The damper plate, intake and exhaust have to be changed and one mounting nub have to be removed on the back of the head. The wiring will work with only a few minor mods, the biggest is an extension of the water temp sensor wire. It's not hard to do, but can get tedious at times requiring a little bit of a time out.
     
    Mambo Dave, Ragingfit and SFO like this.
  9. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,693
    39,237
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Are you maybe thinking @Ragingfit ?
     
    Ragingfit likes this.
  10. orenji

    orenji Senior Member

    Joined:
    Aug 17, 2013
    5,884
    3,486
    0
    Vehicle:
    2010 Prius
    Model:
    Three
    Hybridpit in Buena Park CA is installing GEN 4 motors in GEN 3's. They are also the only ones that have figured out how to retain the GEN 4 EGR. That's a big plus!
     
  11. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,693
    39,237
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Jury's out on that? It's heady stuff, but maybe it confuses the 3rd gen ECU. I'd be inclined to play it safe, till the brave pioneers test it out a bit more.
     
  12. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,913
    16,216
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    I didn't have the impression there's anybody yet who has retained the whole Gen 4 EGR system, which would include sourcing the EGR from below the catalytic converter.

    Seems like the closest anybody has gotten is running uncatalyzed EGR through a cooler and valve designed for catalyzed EGR under the control of an ECM expecting uncatalyzed.
     
    SFO and alanclarkeau like this.
  13. alanclarkeau

    alanclarkeau Senior Member

    Joined:
    Feb 24, 2016
    7,044
    7,587
    0
    Location:
    near Brisbane, Australia
    Vehicle:
    2016 Prius
    Model:
    N/A
    How does that go for legality?
     
    Mendel Leisk likes this.
  14. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,913
    16,216
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    Closest I've seen to a take on that is over here.
     
    alanclarkeau likes this.
  15. alanclarkeau

    alanclarkeau Senior Member

    Joined:
    Feb 24, 2016
    7,044
    7,587
    0
    Location:
    near Brisbane, Australia
    Vehicle:
    2016 Prius
    Model:
    N/A
    Yes, I thought so. It's something we could do 20 or 30 years ago with impunity - but today, we have to dot our "t"s and cross our "i"s - or however it goes.

    Safest would be - get a Gen 4 car with a Gen 4 engine. Or put a (suitable) Gen 3 engine in your Gen 3.
     
  16. orenji

    orenji Senior Member

    Joined:
    Aug 17, 2013
    5,884
    3,486
    0
    Vehicle:
    2010 Prius
    Model:
    Three
    Works perfect, no legality issues.
     
    krmcg likes this.