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Engine swap question

Discussion in 'Gen 3 Prius Technical Discussion' started by cnc97, Jun 29, 2018.

  1. ASRDogman

    ASRDogman Senior Member

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    Isn't that where a starter would go? Not for the Prius of course, but they use this motor in other vehicles.
    Should be a standard bolt you could get at a hardware store?
     
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  2. Ragingfit

    Ragingfit Active Member

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    I replaced mine at Home Depot. Those are for the "starter" but if there was a starter the bolts would be longer.
    There are only 2 sizes of trans bolts, some short bolts and some long ones. If you have one of each, go to home depot and find some that are close.
     
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  3. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Regarding thread compatiblity, I always like to find a (metric) nut that's compatible with the OEM bolt, spins on easily, then make sure that nut spins onto prospective purchase bolts. I have been bitten in the past, maybe it's more-or-less sorted now?
     
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  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Started reading in the Repair Manual, was curious of those transaxle to engine bolt torques:

    upload_2019-1-14_13-30-8.png

    Attached pdf has more info.
     

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  5. Apatel1101

    Apatel1101 Member

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    Update on egr cooler:
    The oven cleaner is working better than the purple power degreaser from Walmart.

    My transmission drain and fill bolts are rusted since this car was in flood ( Just the engine bay). Should i heat it then try to take it off?
     
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  6. Apatel1101

    Apatel1101 Member

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    This was second time leaving the oven cleaner in it.
     

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  7. ASRDogman

    ASRDogman Senior Member

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    Have you used the pressure washer to blow it out? Or are you just soaking it for now?
     
  8. Apatel1101

    Apatel1101 Member

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    That is just sparying on one side. Leave it for 1-2 min then flip and spray the other side. When i flip it the carbon build up you see comes out the other end. Then i rinse it with hot water which brings up all the loose carbon gunk. Then repeat.

    I will do one more time with oven cleaner which was left in it from last night. Then pressure wash it. I wish it was summer.
     
  9. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    A rubber stopper is a big help, if you can score one. When I did ours I cobbled one, turned a dowel down into a cone shape, and wrapped it with a couple of nitrile gloves, tapped it in. But a proper sized stopper is much better.

    I've prepped, got some from China for next time. What I have has a number 4, a large diameter of 26 mm, and small diameter of 19 mm.

    That fits the smaller of the two ends IIRC.

    Addendum:

    Some info on the cooler opening diameters:

    Intake opening diameter (at exhaust): 20.9 mm
    exit opening diameter (at EGR valve): 25.7 mm
     
    #289 Mendel Leisk, Jan 15, 2019
    Last edited: Jan 15, 2019
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  10. ASRDogman

    ASRDogman Senior Member

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    A stopper could help. You could fill it with Gunk and let it soak. That will break down the carbon or at
    least soften it up.
    It's cold here too, 63 degrees and it's supposed to get to 49 tonight!! FREEZING!
    I saw some stoppers somewhere but because I had no use for them at the time, I can't remember where.
    Maybe it was Harbor Freight? I'll have to make a note for the next time.
    I think I'll soak my spare cooler with gunk for a day and then try my pressure washer.
    When it warms up that is! I'm curious to see how it does!
     
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  11. ASRDogman

    ASRDogman Senior Member

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    You said yours was completely clogged so it will take a lot of work to get it clean. Once it's clean, the next time should be easier.
    As long as you clean it with less miles so it doesn't get so clogged up.
     
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  12. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Yeah it's a balancing act, maybe every 80K miles? Something like that. It's not a fun task, so you don't want to overdo it. OTOH: leave it too long you have a tougher chore on your hands, AND driving with a partially clogged EGR maybe has some negative impact on the engine, running hot?
     
  13. Apatel1101

    Apatel1101 Member

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    Ya its taking forever to clean it but it will be worth it in long run. I will get gunk once i run out of oven cleaner. I saw puddle of carbon this morning and filled it back again with more oven cleaner.
     
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  14. padroo

    padroo Senior Member

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    Looks like a starter block off plate.
     
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  15. Ragingfit

    Ragingfit Active Member

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    I think I would try to break 'em free just to be able to check the level.
     
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  16. Apatel1101

    Apatel1101 Member

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    I broke them loose and in process i got big cut on my wrist. 4 stiches so i have 2-3 week setback.
     

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  17. Apatel1101

    Apatel1101 Member

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    Yes that is. Mine is rusted so i wanted a new one but they don’t have it
     
  18. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Thank god you posted the "after" picture, or I'd be sliding out of chair. I'm guessing you were using a wrench with a shortish arm. If so get something around 18".

    upload_2019-1-16_7-59-55.png

    And maybe a mondo 24" breaker bar for really tough ones.

    upload_2019-1-16_8-1-49.png

    Don't tell me you were using a L-shaped hex wrench?

    upload_2019-1-16_7-55-56.png

    For sure get some hex sockets. Stanley makes a set, for around $10~15.

    upload_2019-1-16_7-56-50.png
     
    #298 Mendel Leisk, Jan 16, 2019
    Last edited: Jan 16, 2019
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  19. ASRDogman

    ASRDogman Senior Member

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    Suck it up and get back to work! :)
     
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  20. Apatel1101

    Apatel1101 Member

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    Ya i have the hex socket set. I was using the wrench with the small pipe. Fml