1. Attachments are working again! Check out this thread for more details and to report any other bugs.

2010 possible head gasket

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by freshedie92, Sep 27, 2018.

  1. Dxta

    Dxta Senior Member

    Joined:
    Nov 7, 2016
    1,932
    767
    0
    Location:
    Lagos
    Vehicle:
    2008 Prius
    Model:
    II
    From your third picture of that gasket, I can tell its coming from the fourth cylinder hole section of it(look at the colouration differential on the right side of the gasket. Shows signs of excess heat, and discolorations when compared with other sections of the gasket).
    Is that where the egr is located, seeing the excessive heat that caused the gasket discolorations at that part of the gasket?
     
  2. Dxta

    Dxta Senior Member

    Joined:
    Nov 7, 2016
    1,932
    767
    0
    Location:
    Lagos
    Vehicle:
    2008 Prius
    Model:
    II
    On your engine block, I didn't see any signs of milky discoloration either. Probably, there's something else causing the overheating that you need to look out for.
    My bet would be that the egr maybe terribly blocked, and too much temperature rises at that section of the cylinder head(that portion on the right of your third picture of the gasket), maybe what is causing the coolant to dry up(leak).
    Are you getting any misfire codes, or ? I won't conclude to replace or opened up the cylinder, unless I have checked all the basic stuff first.
     
  3. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,686
    39,235
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    I wonder which cylinder is most prone to overheat as the egr clogs. For a 2010 with original intake manifold, I believe the EGR gas enters the intake manifold in one large diameter galley, swirls around and finds its way into any of the capillaries, one for each intake port.

    When I was soaking my intake manifold with Oxi-Clean, the end nearest the EGR inlet (at piston number 4 side, transaxle end of the engine) seemed to have more carbon bubbling out, accordingly the most clogged.

    There's been about four intake manifold part number revisions, and going from some pictures I've seen, I think the main revision of the newer ones is to revise the EGR passageways: to be more like a family tree: one-into-two-into-four, in an attempt to flow the egr gasses more uniformly?

    Here's a must-read thread on head gasket replacement:

    Blown Head gasket rebuild....@297k | PriusChat

    (It morphs into complete engine rebuild.)
     
    #43 Mendel Leisk, Oct 28, 2018
    Last edited: Oct 28, 2018
    freshedie92 likes this.
  4. freshedie92

    freshedie92 Member

    Joined:
    Nov 3, 2014
    73
    37
    0
    Location:
    San Bernardino, California
    Vehicle:
    2006 Prius
    Model:
    Four
    In my second picture it looks like there is a crack in between 2 cylinders. Funny thing is compression looked good.
     
  5. freshedie92

    freshedie92 Member

    Joined:
    Nov 3, 2014
    73
    37
    0
    Location:
    San Bernardino, California
    Vehicle:
    2006 Prius
    Model:
    Four
    I cleaned it out first thing I did. But it was too late damage was done when I bought it. Water pump works too.
     
  6. freshedie92

    freshedie92 Member

    Joined:
    Nov 3, 2014
    73
    37
    0
    Location:
    San Bernardino, California
    Vehicle:
    2006 Prius
    Model:
    Four
    Update. I figured out the hg point of failure. It was between cylinders. It doesn't appear that the block was damaged, and the head is now in the shop being serviced. Hopefully all goes well, it turns out I was looking at the 1.5l engine. The 1.8 starts at 1600 on automotix.
     

    Attached Files:

  7. danlatu

    danlatu Senior Member

    Joined:
    Apr 27, 2017
    533
    1,354
    2
    Location:
    maryland
    Vehicle:
    2011 Prius
    Model:
    Two
    Use plastigauge to get the tolerances.
     
    freshedie92 likes this.
  8. freshedie92

    freshedie92 Member

    Joined:
    Nov 3, 2014
    73
    37
    0
    Location:
    San Bernardino, California
    Vehicle:
    2006 Prius
    Model:
    Four
    Got one last night thanks to you and Mendel. But I'm gunna use it on crank. I took head to machine shop. It ended up being warped, they did what they could to clean up bearings and maintain tolerances. It's good now though :)
     
    Raytheeagle and danlatu like this.