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Thanks again! That is a good data point. 8.9V actually sounds like a pretty strong voltage to me as 1.4V is considered fully charged for a...
Does anyone here know what level trips the overvoltage error?
It is a charger limitation. Most of these little RC chargers can only dissipate 5W which works out to about 0.7A. My charger (Supermate DC6)...
I have seen one or more threads where the "overvoltage" problem was reported. I was thinking that after the rebalancing step, I would use the...
Good point. Per my thinking, if one starts this process with a discharge, that first discharge will merely drain the battery from whatever state...
Thanks for the input. I have actually changed my mind again. I'm going to follow BritPrius' suggestion and fix it properly. 3prongpaul offered...
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Thanks for the suggestions. After looking at the connectors under a microscope, I agree it is not good to reuse. The pin spacing appears to be...
As speculated by usnavystgc, I was being overly optimistic that my problem was only corrosion. The good news is that I haven't found any bad...
I am curious about the charge setting also. For a good battery module that still has the capability of achieving a 6.5 AHr capacity, charging...
The long discharge time is what makes this process so laborious (~6.5 Ahr @ 0.7A discharge = 9+ hrs). It seems a shame that this passive process...
I think I am just a few days ahead of you in my balancing. I had remarkably similar (disheartening) results after my first attempted cycle:...
Thanks for the independent verification of that torque spec!
Hello Mushatsu, I have been following your thread with great interest. I am about a month behind you in rejuvenating a battery pack from a 2004. I...
Sorry, I didn't recognize it as a call sign. I see now. Thanks for finding those torque specifications. I am the obsessive type who torques...
Annealing certainly sounds like a good idea and I'm willing to be a guinea pig (or I should say my bus bar is willing). Worst-case, I destroy the...
Thanks all! I would have severely under-torqued without that spec. Now it's a waiting game ... you folks who have been through this have a lot...
Thanks for your comments also John. BTW, can you (or anyone else here) tell me the torque specs on those module terminal nuts? Based on the stud...
Thank you for the comments! I have read many of your prior postings. BTW, are there many hybrid fans in the town that builds Corvettes? (I...
I have the battery case open and there appears to be considerable corrosion on the terminals. Here is the entire front bus. [ATTACH] The OBDII...