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Hybrid Pit Stop

Discussion in 'Gen 3 Prius Main Forum' started by AzusaPrius, Sep 19, 2021.

  1. Montgomery

    Montgomery Senior Member

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  2. RightOnTime

    RightOnTime Senior Member

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    IMG_4568.jpg


    MillerCat install on a Gen 5 Toyota Prius! We are a proud Dealer too
     
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  3. AzusaPrius

    AzusaPrius Senior Member

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    Nice I just got mine installed today.

    Millercat 304 stainless steel v2 with the best Millercat custom screws!!!

    You can get a discount for these in my Millercat thread. 20230421_101242.jpeg
     
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  4. mikey_t

    mikey_t Active Member

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    How easily accessible is the Gen 5 cat?
     
  5. Georgina Rudkus

    Georgina Rudkus Senior Member

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    Gen5-converter.jpg
     
  6. ChapmanF

    ChapmanF Senior Member

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    For that matter, does Gen 5 still have two cats like the earlier gens?

    I'm guessing that the answer is yes, and you just can't easily see the front one, in that photo.

    Am I seeing that they've done away with the heat recovery system?
     
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  7. Georgina Rudkus

    Georgina Rudkus Senior Member

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    The exhaust pre-heater provides early heat for the cabin heater. Gen 2 used a thermos to store residual heat. It could be that Gen 5 uses a more expensive and complicated unit like the heat pump in EV's like on the Prime.
     
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  8. RightOnTime

    RightOnTime Senior Member

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    Last week we did another Project Lithium traction battery install on a 2005 Toyota Prius

    IMG_5076.jpg
    IMG_5078.jpg
     
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  9. TMR-JWAP

    TMR-JWAP Senior Member

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    The wire harness/voltage sensor harness is looking pretty original. Do you guys remove it, and the ecu, to inspect the ecu socket and harness plug, clean or replace the busbars? or maybe just install a new harness?
    Looks like the original harness was disconnected from the OEM modules, moved out of the way and is going to be reconnected "as-is" to the new modules....New harnesses are cheap ($65ish?) for the peace of mind they provide.
     
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  10. RightOnTime

    RightOnTime Senior Member

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    All of the above which includes using the original harness. From our last talk with our Toyota Parts Rep, you can no longer order the new harness through Toyota So we had to clean each busbar in a solution with our Ultra Sonic Cleaner - which came out Great!
     
  11. AzusaPrius

    AzusaPrius Senior Member

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  12. TMR-JWAP

    TMR-JWAP Senior Member

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    I haven't ordered any recently (still have 5 or 6 in the shop), so I'm not up to date on whether or not availability has changed. They're still showing good for now, though.

    The sensor harness:
    82165-47040 Genuine Toyota Wire, Frame (toyotapartsdeal.com)

    The main cable (-):
    G9242-47090 - Toyota Parts Deal

    The short cable (+)
    G9242-47100 - Toyota Parts Deal

    And this is the safety plug cables. It's kind of funny because they have a photo of a steering wheel clock spring, along with the older black and white low-quality drawing of the cable.

    G3830-47050 Genuine Toyota Plug Assy, Electric Vehicle Battery (toyotapartsdeal.com)
     
    #132 TMR-JWAP, Jun 2, 2023
    Last edited: Jun 2, 2023
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  13. RightOnTime

    RightOnTime Senior Member

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    Thanks! Going to follow up on this good info Hopefully our Parts guy can get them for future work as an option.
     
  14. RightOnTime

    RightOnTime Senior Member

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    IMG_5085.jpg Working this week on rebuilding 5 engines for stock inventory
     
  15. RightOnTime

    RightOnTime Senior Member

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    Prepping this Toyota Prius engine for its new home


    iPhone ?
     
  16. Matth Torrijos

    Matth Torrijos Active Member

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    Went back to the pit stop for some oil IMG_8420.jpeg IMG_8392.jpeg
     
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  17. AzusaPrius

    AzusaPrius Senior Member

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  18. Montgomery

    Montgomery Senior Member

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  19. RightOnTime

    RightOnTime Senior Member

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    If anyone happens to live close to our shop in SoCal, you are welcome to stop by if you need OEM Toyota parts to help finish your Headgaket / EGR project. Since we do so many of these we have an ample supply of bolts, gaskets, O rings, clean EGR coolers and intake manifolds.

    IMG_5067.jpg
    IMG_4999.jpg
    IMG_5197.jpg

    https://linktr.ee/hybridpit
     
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  20. RightOnTime

    RightOnTime Senior Member

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    Just got done with a rebuilt Gen 4 Prius waiting for its new home. We can prep the engine for Gen 3 conversion which includes the minor modifications for plug and play! Temp Harness extender included!


    iPhone ?