Hybrid Pit Stop

Discussion in 'Gen 3 Prius Main Forum' started by AzusaPrius, Sep 19, 2021.

  1. Montgomery

    Montgomery Senior Member

    Joined:
    Sep 11, 2015
    2,254
    2,241
    2
    Location:
    Orange County, CA
    Vehicle:
    2015 Prius
    Model:
    Two
    RightOnTime likes this.
  2. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    IMG_4568.jpg


    MillerCat install on a Gen 5 Toyota Prius! We are a proud Dealer too
     
    mikey_t, Matth Torrijos and Ryan Will like this.
  3. AzusaPrius

    AzusaPrius Senior Member

    Joined:
    May 27, 2020
    2,079
    875
    0
    Location:
    California
    Vehicle:
    2010 Prius
    Model:
    IV
    Nice I just got mine installed today.

    Millercat 304 stainless steel v2 with the best Millercat custom screws!!!

    You can get a discount for these in my Millercat thread. 20230421_101242.jpeg
     
    RightOnTime, mikey_t and Montgomery like this.
  4. mikey_t

    mikey_t Active Member

    Joined:
    Feb 5, 2019
    370
    391
    0
    Location:
    Los Angeles
    Vehicle:
    2010 Prius
    Model:
    Two
    How easily accessible is the Gen 5 cat?
     
  5. Georgina Rudkus

    Georgina Rudkus Senior Member

    Joined:
    Sep 15, 2018
    3,246
    2,260
    0
    Location:
    Taylors, SC
    Vehicle:
    2012 Prius v wagon
    Model:
    Two
    Gen5-converter.jpg
     
  6. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    25,090
    16,359
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    For that matter, does Gen 5 still have two cats like the earlier gens?

    I'm guessing that the answer is yes, and you just can't easily see the front one, in that photo.

    Am I seeing that they've done away with the heat recovery system?
     
    RightOnTime likes this.
  7. Georgina Rudkus

    Georgina Rudkus Senior Member

    Joined:
    Sep 15, 2018
    3,246
    2,260
    0
    Location:
    Taylors, SC
    Vehicle:
    2012 Prius v wagon
    Model:
    Two
    The exhaust pre-heater provides early heat for the cabin heater. Gen 2 used a thermos to store residual heat. It could be that Gen 5 uses a more expensive and complicated unit like the heat pump in EV's like on the Prime.
     
    RightOnTime likes this.
  8. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Last week we did another Project Lithium traction battery install on a 2005 Toyota Prius

    IMG_5076.jpg
    IMG_5078.jpg
     
    Matth Torrijos and mikey_t like this.
  9. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,404
    6,063
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    The wire harness/voltage sensor harness is looking pretty original. Do you guys remove it, and the ecu, to inspect the ecu socket and harness plug, clean or replace the busbars? or maybe just install a new harness?
    Looks like the original harness was disconnected from the OEM modules, moved out of the way and is going to be reconnected "as-is" to the new modules....New harnesses are cheap ($65ish?) for the peace of mind they provide.
     
    RightOnTime likes this.
  10. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    All of the above which includes using the original harness. From our last talk with our Toyota Parts Rep, you can no longer order the new harness through Toyota So we had to clean each busbar in a solution with our Ultra Sonic Cleaner - which came out Great!
     
  11. AzusaPrius

    AzusaPrius Senior Member

    Joined:
    May 27, 2020
    2,079
    875
    0
    Location:
    California
    Vehicle:
    2010 Prius
    Model:
    IV
    black_jmyntrn and RightOnTime like this.
  12. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,404
    6,063
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    I haven't ordered any recently (still have 5 or 6 in the shop), so I'm not up to date on whether or not availability has changed. They're still showing good for now, though.

    The sensor harness:
    82165-47040 Genuine Toyota Wire, Frame (toyotapartsdeal.com)

    The main cable (-):
    G9242-47090 - Toyota Parts Deal

    The short cable (+)
    G9242-47100 - Toyota Parts Deal

    And this is the safety plug cables. It's kind of funny because they have a photo of a steering wheel clock spring, along with the older black and white low-quality drawing of the cable.

    G3830-47050 Genuine Toyota Plug Assy, Electric Vehicle Battery (toyotapartsdeal.com)
     
    #132 TMR-JWAP, Jun 2, 2023
    Last edited: Jun 2, 2023
    RightOnTime likes this.
  13. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Thanks! Going to follow up on this good info Hopefully our Parts guy can get them for future work as an option.
     
  14. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    IMG_5085.jpg Working this week on rebuilding 5 engines for stock inventory
     
  15. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    IMG_5087.jpg

    Prepping this Toyota Prius engine for its new home


    iPhone ?
     
  16. Matth Torrijos

    Matth Torrijos Active Member

    Joined:
    Jul 14, 2017
    114
    207
    0
    Location:
    Poway
    Vehicle:
    2015 Prius
    Model:
    Five
    Went back to the pit stop for some oil IMG_8420.jpeg IMG_8392.jpeg
     
    GregC1979 and RightOnTime like this.
  17. AzusaPrius

    AzusaPrius Senior Member

    Joined:
    May 27, 2020
    2,079
    875
    0
    Location:
    California
    Vehicle:
    2010 Prius
    Model:
    IV
  18. Montgomery

    Montgomery Senior Member

    Joined:
    Sep 11, 2015
    2,254
    2,241
    2
    Location:
    Orange County, CA
    Vehicle:
    2015 Prius
    Model:
    Two
    GregC1979 likes this.
  19. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    If anyone happens to live close to our shop in SoCal, you are welcome to stop by if you need OEM Toyota parts to help finish your Headgaket / EGR project. Since we do so many of these we have an ample supply of bolts, gaskets, O rings, clean EGR coolers and intake manifolds.

    IMG_5067.jpg
    IMG_4999.jpg
    IMG_5197.jpg

    https://linktr.ee/hybridpit
     
    Montgomery, Xterra72, jzchen and 2 others like this.
  20. RightOnTime

    RightOnTime Senior Member

    Joined:
    Sep 21, 2012
    765
    1,634
    183
    Location:
    Kidnapped in OC, CA
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    IMG_5160.jpg

    Just got done with a rebuilt Gen 4 Prius waiting for its new home. We can prep the engine for Gen 3 conversion which includes the minor modifications for plug and play! Temp Harness extender included!


    iPhone ?