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True glide above 42 MPH Is it possible?

Discussion in 'Gen 2 Prius Technical Discussion' started by bestmapman, Feb 15, 2008.

  1. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    The issue 42 MPH glide limit:

    One of the things that bothers me the most about the current generation is the 42 MPH glide limit. Several times while my speed is above 42 MPH I would like to glide. I feel that the limit should be 62 MPH. This is confirmed by the new software on the experimental plug-in's that Toyota is testing. The glide limit on these new plug-in's is 62 MPH. So why can't we glide up to 62 MPH. I've been told "that's just the way it is".

    Possible solution:

    I have read the threads by bwilson4web and ken1764 about hacking and thus fooling the temperature sensor to avoid the warm-up phases. The thread can be found here. They are sending a different signal to the ECU that the temperature is already warm, thus bypassing the warm-up phases.

    My question is this. Can the same type of hack be done on the speed sensor?

    If we could "trick" the ECU into thinking the car was below 42 MPH when it is actually above 42 MPH, then glide becomes available above 42 MPH.

    I know there is are all kinds of implication to this mod. My point here is to get a discussion going on this subject. Maybe some good ideas will come out of it.

    I ask all the nay sayers and safety freaks to give us a break on this question. Nobody is implementing anything at this time. I know there are all kinds of safety and mechanical implications. The purpose is to get people thinking about how this could be possible and if it is possible and learn something more about the car in the process.

    Maybe I am on to something here maybe not. Maybe it is a stupid idea. I don’t know. I am sure to find out in the next few days.

    Thanks
     
  2. TheForce

    TheForce Stop War! Lets Rave! Make Love!

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    I thought I read somewhere that they had to change some gears or something to make 62mph EV possible. I could be wrong on this.

    As for tricking the speed sensor I think the computer may throw a fit if that was messed with. But there is only one way to find out. ;)
     
  3. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    One of the questions that I don't have the answer to is: How is the speed determined. Also is the speed tied into the odometer. Is it also tied into the fuel comsumption calculation.
     
  4. qbee42

    qbee42 My other car is a boat

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    There is no question that it is a stupid idea, but that wasn't your point. Messing with finely tuned control software is never a good idea, especially when you have no formal documentation. Setting all that aside, and the mechanical aspect that you would probably destroy MG1, the main problem of fooling with the speed sensor is that it supplies speed information for all of the control system. I suspect you would get a lot of unintended consequences. It would be fun to watch on someone else's Prius.

    Tom
     
  5. efusco

    efusco Moderator Emeritus
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    AFAIK there is no reason why such a hack couldn't/shouldn't work. I believe the new PHEV Prius they're testing now is one with simple software/firmware mod to permit 62mph. And 62mph is the safe limit of MG1.

    If I was smart enough to know how to do this hack I would probably choose 55mph..maybe 60mph as my upper limit..just to leave a margine of safety since it takes a bit for MG1 to spin up the ICE...going down a steep hill I could easily see MG1 over speed before the ICE ignited...hence 55mph to give some leeway.
     
  6. Doc Willie

    Doc Willie Shuttlecraft Commander

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    What happens if you just put it in Neutral?
     
  7. Flying White Dutchman

    Flying White Dutchman Senior Member

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    it would be bad if thats the case ( about the gear changes )
    this means the current prius wil never be able to be converted.
    or you have to take a crashed prius plug in planatari gear and place it in the current model:mad:
     
  8. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    OK, Can you explain why and how this is a problem. Why would it matter what other system is getting the wrong speed.

    I can think of a few, Stability control, antilock brakes etc.

    But that is my point. Do you know how the system actually works. Or is there anyone else that has manuals that does.
     
  9. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    If you put it in neutral above 42 MPH then the ICE runs at idle, burning fuel. The goal would be to have the ICE cut off between 42 and 62. You can warp-stealth now, but it is not as good as ICE off. There is warp neutral, but you must select "N" below 42 MPH then coast to speeds above 42 MPH.

    The point is that I want to be able to enter glide above 42 MPH like I do below 42 MPH.
     
  10. miscrms

    miscrms Plug Envious Member

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    If the rumors are correct, that Toyota has increased the RPM limit on the MGs after further testing then it should be possible. In my opinion, your approach is probably not the right way to go about this. It introduces a lot of possibility for unintended problems. The right way to do it is for someone to reverse engineer the controller code, and change the limits. This is basically what all the tuner guys do, they have figured out the software and variable maps, and adjust the parameters they are interested in. Unfortunately I don't believe anyone has done this on a Prius yet, probably because it is likely to be much more complicated. This would probably be greatly aided if someone got their hands on a copy of Toyota's PHEV re-flash.

    On the other hand, is true glide really much more efficient than warp stealth?

    Rob
     
  11. The Tramp

    The Tramp Italian Prius Expert

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    I touched 50 mph in neutral and nothing happened...... ICE id not turn on either.
     
  12. bwilson4web

    bwilson4web BMW i3 and Model 3

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    The answer is yes and no but not the yes that you expect. Let's start with understanding the 'speed sensor.'

    MG1 and MG2 are large, permanent magnet motors driven by control signals from the hybrid vehicle ECU. This unit takes the rotor position sensor data from both MG1 and MG2 so it always knows how fast they are spinning and their exact angular position. If you tried to hack these sensor and the got the actual rotor position wrong, the hybrid ECU might try to speed up or slow down the rotor at the wrong angles and VERY BAD THINGS (tm) would happen.

    So let's go back to "plan B," how to stop the the ICE. My recommendation is to put relays in the igniter circuits and open them when you want to stop the ICE. Alternatively, put the relays on the injectors to again stop all fuel flow. Better still, both so the ICE is completely incapable of running. Now you may still have MG1 try to spin the ICE but with the injectors off, no fuel will be burned. Shortly, you would probably get a master alarm . . .

    Bob Wilson
     
  13. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    By "tuner guys" do you mean the people who sell performance chips? That is interesting. Maybe that is worth a call.

    Yes.

    In my area there is one bridge that crosses the Lincking River. It is I-275 and is an interstate. It is the only way across for miles. At the top of the hill if there is no traffic, I slow to 41, enter glide with the ICE off and select N. If I do this then the 5 minute MPG readout is a least 5 MPG higher than if I use warp stealth on that segment. The segment is about 2 miles long.

    Can you explain what you did a little more? Did you slelect "N" below 42 or above 42, and what do you mean "touched" 50 MPH?
     
  14. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    Hi Bob,

    I was hoping you would chime in. Great explanation. That makes sense to me. I understand that the speed is probably tied into the magnet sensors.

    I thought that in "N", all controls to MG1 and MG2 are disabled. If this is the case, then MG1 cannot try to spin up the ICE unless you switch to D. Is that right, in "N" MG1 cannot spin the ICE?

    By the way, I really enjoyed the Georgetown plant tour and thank you for setting it up. Please put me on the list for this years tour wherever it is.
     
  15. efusco

    efusco Moderator Emeritus
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    If the ICE is off when you go into neutral (ie. enter neutral in a glide under 42mph) then the ICE cannot start...but if you exceed 62mph MG1 will exceed its design spec limit of 10k rpm and could/will be damaged.

    if you go into neutral with the ICE running the ICE must continue to run and can't shut down until you go back into drive.
     
  16. okiebutnotfrommuskogee

    okiebutnotfrommuskogee Senior Member

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    I think that I will just drive my Prius like the engineers designed it to be driven.[​IMG]
     
  17. ken1784

    ken1784 SuperMID designer

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    We, Japanese hypermilers, also hope to do true glide above 42 MPH.
    I've heard a rumor that the current NHW-20 Prius limits the speed at 42 MPH to reserve a safety margin to protect the MG1 and to lubricate the PSD.
    Also, the rumor said Toyota is doing a gamble to raise the limit to 62 MPH to see what could happen on the PHEV Prius.

    I believe it's not our job to hack the compuer. We can't guarantee to work the ABS/VSC properly.
    Hope next generation Prius can do that.

    Ken@Japan
     
  18. bwilson4web

    bwilson4web BMW i3 and Model 3

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    Excellent point! At slower speeds, we're probably OK with the ICE off but above 42 mph, MG1 would have to spin faster and faster until reaching 10,000 rpm. These are not speeds that I'd really want parts turning without some lubrication to at least take away the heat.

    Thank you Ken!

    Bob Wilson
     
  19. bestmapman

    bestmapman 04, 07 ,08, 09, 10, 16, 21 Prime

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    This got me thinking (I know a scary thought). There are plenty of performance chips out there that go for more horsepower. I wonder how they do this. I googled performance chip and came up with jetchip.com. I called the number and asked for technical support. After fumbling through what several people with "what product I was having trouble with". I finally got to talk to someone who seems knowledgeable.

    I just laid it out to him that I was looking for a Prius chip to optimize fuel economy. This kind of was the opposite of what they do (add horsepower), but when I explained to him that I may want to change some of the setting in the "chip" he started talking.

    The gist is, Toyota doesn’t have "chips", they flash the ECU with their new settings. They are very familiar with other Toyota vehicles and have several products for them. I asked if he thought that you could change the "glide" number(speed of onset) and he seemed to think that you could program a fuel shutoff fairly easily. This was a short conversation and I didn't get into specifics, but he said I should get my specs of what I wanted and email the specs to the sales as a request for flash programming. They would get back to me if they can do it and at what cost.

    So. What should I ask for?

    Maybe someone with a little more technical knowledge will help me out here.


     
  20. patsparks

    patsparks An Aussie perspective

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    No point, all the energy eventually comes from petrol, at speeds over 42 there is enough wind resistance that the petrol engine in efficient to keep running.