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Transaxle - "hybrid-related component?"

Discussion in 'Gen 2 Prius Technical Discussion' started by Fixed Gear Prius, Jul 30, 2007.

  1. Fixed Gear Prius

    Fixed Gear Prius New Member

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    Hey everyone, first time poster here.

    I love the my pre-owned 2002 Prius, which was purchased with no regard for gas prices, but rather with the environment and emissions in mind.

    The other day it crapped out on me as I was accelerating onto the freeway from an entrance ramp. Luckily I still had about fifty feet of entrance ramp to go, and was able to pull over to the side.

    Things had been going fine, and suddenly, with no warning, the car stalled out completely and with a start (as in, the tires skipped a bit), and the warning lights (the triangle with the "!" and the battery light) came on.

    I had it towed to my favorite local shop, who sadly couldn't figure out what the deal was. Took it to the dealer and I'm told that I need a new transaxle (not an accelerator sensor as I had suspected), and that it will cost $5900.

    My wife and I are about to buy a house, and we don't really have $5900 laying around anywhere.

    The dealer also told me that the reason the transaxle is so difficult and expensive to replace is because of the hybrid technology. Makes sense. I then checked toyota.com, where I found this:


    Also,

    Finally,

    Sadly, the transaxle is not covered under the hybrid warranty that covers "hybrid-related components", despite the company's own admission that the transaxle, etc. is "a key component of hybrid synergy drive".

    It is covered under the powertrain warranty, which has expired for my car.

    Do I have a leg to stand on here?

    I've already called Toyota and been given a case number, now I have to wait while they work it out with the dealer. They're calling it "out of warranty service", and my understanding is that the most I can hope to recoup from that is $2500.
     
  2. efusco

    efusco Moderator Emeritus
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    You could consider a salvage part to save money, but I don't think you have much of a case for having it fixed under warranty. As you've learned, sometimes Toyota will split the cost with you part way.
     
  3. Tom_06

    Tom_06 Active Member

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    <div class='quotetop'>QUOTE(efusco @ Jul 30 2007, 12:29 PM) [snapback]487468[/snapback]</div>
    If you go this route, it might help to know that the new part costs $2675.94 before adding shipping. See https://www.1sttoyotaparts.com/partscat.html and drill down in the replacement parts catalog. I'd set the price I'd be willing to pay for a used part based on this price.

    - Tom
     
  4. donee

    donee New Member

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    Hi FixedGear...,

    Is the Prius waranty transferable? I was unaware that it was. Since you bought the car used, what waranty you get is whatever the used-car dealer will give you, Toyota is out of it. That is not to say that Toyota might help out, none-the-less.

    The bit about the hybrid transaxle being difficult to exchange is a bit over blown, I think. Sounds like the dealer is trying to pump you for money. There might be some more coolant bleeding involved. But another $1000 worth seems odd. What is the cost for repair of a traditional automatic-transmission? How many miles on that car? I have yet to have a traditional automatic transmission last 100 K miles in any car here. And so, its best to budget for a transmission rebuild between 75 and 100 K miles, at about $4000.

    The Prius transmission should last the life of the car. There have been comments from others that the Gen 1 Transaxle does develop allot of metal in the fluid. So, timely fluid changes/upgrades are prudent. The failures that have been put on PC here have been in the motor insulation. The Motors at this time are not replacable, although in time that will happen. But probably not for Gen 1 cars. If its the PSD, that is like a standard car part, and not neccassarily hybrid related, other than they used a standard car part to transmit energy from motors. The two motor generators would be the hybrid specific parts in the transmission. If you have a motor short, and your dealer transfered the original waranty, and transmission fluid changes were performed on the maintanence schedule, and the car is under 100K miles, I would think Toyota owes you something.
     
  5. bwilson4web

    bwilson4web BMW i3 and Model 3

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    What codes did the dealer find? These should have been printed on a diagnostic sheet.

    Also, I'm interested in a sample of the transaxle oil from the filed transaxle.

    I take it you are not comfortable with changing out the transaxle?

    Bob Wilson
     
  6. FL_Prius_Driver

    FL_Prius_Driver Senior Member

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    At $5900 I would absolutely want to know for a fact that it is the transaxle. To that end you can do a couple of things to help yourself out.

    1) Extract from the dealer/service department exactly how they ended up diagnosing it to be the transaxle. What were the DTCs (trouble codes), what other checks (if any) were done. Some here have the repair manuals so we can decode the codes and follow the flow charts. Some here are MUCH better than that. If it is a good service department, they will step you through what they did and why they arrived at the conclusion they did (just like a good doctor). Take notes and report them here. If they are not so good, they will be real evasive.

    2) Call another dealer, if possible and see what is involved with a second opinion if the first dealer is evasive. I have done that and in every case, the second dealer wanted a chance to strut their stuff....to my advantage.

    bwilson4web is focusing on a very important clue with the transaxle fluid, if it is clear and tests out good, then mechanical problems are unlikely. If it is heavily contaminated, then there probably is a transaxle problem. (This would not uncover electrical problems, but these should show up in the DTCs.)

    This all depends on so many factors in your situation, so don't hesitate to state what you want to do or what is out of the question. Time is money and this takes both. Just realize that you are not totally at the mercy of the dealer if you can afford the time to work through these steps.