1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Strange sound under the steering wheel. Link to video

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by igorsoftappi, Sep 13, 2017.

  1. igorsoftappi

    igorsoftappi New Member

    Joined:
    Sep 13, 2017
    4
    4
    0
    Location:
    MD
    Vehicle:
    2006 Prius
    Model:
    N/A
    Help please. Today I start hearing some clunky noise under the steering wheel. It happens when I start the car and continues until I stop it. I filmed it, here is the link to video

    It turns out that some plastic parts are hiting each other. Does anyone know why this parts under the dashboard are moving? Thank you in advance.

    Posted via the PriusChat mobile app.
     
  2. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,156
    50,059
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    i'm wondering if it's part of the hvac system, and it's jammed.
     
    igorsoftappi likes this.
  3. JC91006

    JC91006 Senior Member

    Joined:
    Nov 10, 2013
    16,525
    8,428
    0
    Location:
    Los Angeles, CA
    Vehicle:
    2008 Prius
    Model:
    II
    Put some grease on it. It's probably the servo that controls the temperature in the car. Try turning off the AC and see if the sound goes away.
     
    igorsoftappi likes this.
  4. Osxarsam17

    Osxarsam17 New Member

    Joined:
    Mar 9, 2017
    10
    2
    0
    Location:
    US
    Vehicle:
    2006 Prius
    Model:
    N/A
    igorsoftappi and bisco like this.
  5. RRxing

    RRxing Senior Member

    Joined:
    Jul 7, 2009
    2,522
    1,797
    0
    Location:
    NEPA
    Vehicle:
    Other Hybrid
    Model:
    Limited
    That's my guess as well. Could be the linkage controlling the HVAC vents for inside/outside air.
     
    igorsoftappi likes this.
  6. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,156
    50,059
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    how many miles on her?
     
    igorsoftappi likes this.
  7. Jmack111

    Jmack111 Member

    Joined:
    Nov 3, 2009
    371
    78
    0
    Location:
    Tacoma wa
    Vehicle:
    2004 Prius
    Model:
    N/A
    The slide Post is not in the actuator Cam or it broke off turn a.c. on off and you should see the cam moving with a slide pin that should move inside the cam

    Posted via the PriusChat mobile app.
     
    igorsoftappi likes this.
  8. igorsoftappi

    igorsoftappi New Member

    Joined:
    Sep 13, 2017
    4
    4
    0
    Location:
    MD
    Vehicle:
    2006 Prius
    Model:
    N/A
    thanks, that definitelly will reduce the friction. Still not sure if is something broken or it's normal.

    Posted via the PriusChat mobile app.
     
  9. igorsoftappi

    igorsoftappi New Member

    Joined:
    Sep 13, 2017
    4
    4
    0
    Location:
    MD
    Vehicle:
    2006 Prius
    Model:
    N/A
    120000 miles I guess. 210000 kilometers.

    Posted via the PriusChat mobile app.
     
    bisco likes this.
  10. igorsoftappi

    igorsoftappi New Member

    Joined:
    Sep 13, 2017
    4
    4
    0
    Location:
    MD
    Vehicle:
    2006 Prius
    Model:
    N/A
    It controls the air direction from AC. 1505379712015.jpg
    the highlighted button from picture redirects air to front windshield

    in video you can see how it changes

    I put some oil and it helped for now )



    Posted via the PriusChat mobile app.
     
    bisco, SFO and Raytheeagle like this.
  11. bisco

    bisco cookie crumbler

    Joined:
    May 11, 2005
    110,156
    50,059
    0
    Location:
    boston
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    fairly common complaint in older pri.
     
  12. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,912
    16,215
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    The device that moves that linkage around is called a 'servo', and there are two parts to it: a motor, obviously, and a position sensor so the HVAC computer can compare the position it is in to the position wanted.

    In Gen 1 and Gen 2, the type of position sensor is a plain old potentiometer that can get noisy (in the electrical sense, I mean) with age. This is the same thing that happens in Gen 1 with the accelerator "big hand syndrome" or the power steering shaking the wheel.

    The computer is using the motor to try to hold the servo in one position, while the electrical position signal coming back to the computer is jumping around.

    You can either replace the servo with a new one, or just clean the potentiometer inside. Easy, problem solved.

    -Chap
     
    fotomoto and igorsoftappi like this.
  13. eman08

    eman08 Active Member

    Joined:
    Aug 21, 2016
    360
    192
    0
    Location:
    US
    Vehicle:
    2009 Prius
    Model:
    ----USA----
    That's just your Air flap servo motor acuator making that noise. It's quite common on many Toyotas. Mine does it too. It ain't going to hurt anything as long it's working. Just live with it.

    Posted via the PriusChat mobile app.
     
    igorsoftappi likes this.
  14. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,912
    16,215
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    Just living with it is an option, though it is making unnecessary constant motion, and likely to wear out faster. It's easy enough to fix I don't see much reason to have to put up with it.

    -Chap
     
    igorsoftappi likes this.
  15. Lesk_The_Glut

    Lesk_The_Glut Junior Member

    Joined:
    Apr 24, 2015
    54
    24
    0
    Location:
    Bakersfield, CA
    Vehicle:
    2006 Prius
    Model:
    N/A
    I got the same problem. At first, there was this strange sound, kind of like grinding. It made me think of some tiny animal...mewling. LOL. I do not know. But it wasn't very loud. Eventually, I found that it would make the sound whether or not the A/C was on. But if I did turn the A/C on and hit that front defrost vent button, it would go away. Then I had the dealer under the dash replacing an A/C part.. it may have been a condenser core, I forget. But directly afterwards, the sound went from a grinding sound to a clunking sound. About four months later, now that vent and just does not work. A little air escapes but there is something in the way and it won't actually blow.

    Posted via the PriusChat mobile app.
     
    igorsoftappi likes this.
  16. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,912
    16,215
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    It bears repeating—if you have a Gen 1, or an older Gen 2, old enough that one of the heater servos has become noisy and is waffling back and forth, just fix it. It is easy to confirm what the trouble is (just bend down there and watch) and easy to fix (just take servo out, clean, reinstall).

    If you leave it waffling for too long (years, I'd guess) it will probably wear itself out eventually. That would still be easy to fix, but you might then end up buying the part rather than simply cleaning it.

    -Chap
     
    igorsoftappi likes this.