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Removing bolt from heat shield by fuel/gas tank

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Nozzavtr, Jun 11, 2018.

  1. Nozzavtr

    Nozzavtr Active Member

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    dear all,

    I have an issue trying to remove a 10mm bolt that was holding up the tank heat shield, basically when I turn the bolt the whole thing turns and is not loosening. Does anyone have any methods on removing the bolt at all please?

    Picture of bolt attached (hopefully!)
     

    Attached Files:

    #1 Nozzavtr, Jun 11, 2018
  2. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Looks like a bolt going into a weld-nut? Get a wrench on the weld-nut to restrain everything from turning? Something like an electric impact wrench might help too. And/or heat the weld-nut?
     
    #2 Mendel Leisk, Jun 11, 2018
    Raytheeagle likes this.
  3. Nozzavtr

    Nozzavtr Active Member

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    I've tried gripping the outside of the nut to stop it turning but not working, its on the fuel tank itself so don't want to introduce heat to it as may make things a lot worse! I'm going to see if I can manipulate the new shield around the washer to hold it in place. Thanks for the reply.
     
    #3 Nozzavtr, Jun 12, 2018
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  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Hah, good point.

    Toyota's bolt specs are atrocious by the way: any of the small bolts on the underside, especially when there's winter road salt, rust up fast.
     
    #4 Mendel Leisk, Jun 12, 2018
    Nozzavtr likes this.
  5. Stephen Knight

    Stephen Knight New Member

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    did you manage to get these off? I have exactly the same issue with mine and can’t get them to come out. Seem to be screwed into a plastic lug on the bottom of the fuel tank. I suspect there’s a metal insert that they screw into which is now turning in the hole...

    Any advice gratefully received!

    Stephen
     
    #5 Stephen Knight, May 20, 2019
  6. Nozzavtr

    Nozzavtr Active Member

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    Basically, no. I asked Toyota to do it and they said that they couldn’t, so I ended up doing it myself.

    I basically made the hole on the new shield a little bigger, this was to make sure itndittes over the washer that is attached on the fuel tank. I then made a bracket shaped like a C to slide between the new shield and the washer, to hold it in place. If you need any more advice let me know.
     
    #6 Nozzavtr, May 25, 2019
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