P0446 DTC -- user education

Discussion in 'Generation 1 Prius Discussion' started by Jeff F, Nov 28, 2013.

  1. Jeff F

    Jeff F Member

    Joined:
    Oct 10, 2012
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    Location:
    London, Ontario
    Vehicle:
    2001 Prius
    Model:
    N/A
    Thought I would share my experience...My CEL was coming on with an associated code of P0446 for a couple of months - at first after a fillup and then a couple of time per tank. I did some digging around, and found this very good document that describes the fuel and emissions control system, and my intent was to follow some of the diagnostic routines. I tried replacing the cap gasket first, but that didn't change anything.

    I then saw some mention in another dealer document that listed user error as a possible cause of this error - they found that some people were not fully inserting the fuel nozzle into the filler pipe, and that this was causing the error. When I thought about my own behaviour, I realized that I was guilty of this - when fueling I was only inserting the nozzle part way into the filler pipe, and there was air space around the nozzle. Don't know why I was doing this - maybe I always have! But particularly with the Prius where there is a flexible bladder, the fuel pressure helps to expand the bladder, and it is important that the seal around the fuel nozzle be a good as possible. There is a rubber gasket that seals around the nozzle when it is fully inserted.

    Bottom line: I started fully inserting the nozzle into the filler neck during fillups, and haven't had a reoccurence since the second fillup using this method. It's been several months since I started doing this, and I haven't had any further errors. Problem solved!
     

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