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P0032 - 2011 Prius

Discussion in 'Gen 3 Prius Technical Discussion' started by An2TheTwan, Nov 7, 2022.

  1. An2TheTwan

    An2TheTwan Junior Member

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    **2011 Prius - 215k miels

    P0032 - Oxygen (A/F) Sensor Heater Control Circuit High (Bank 1 Sensor 1)

    Read more at: P0032 Oxygen (A/F) Sensor Heater Control Circuit High (Bank 1 Sensor 1) - DTC Code

    So this is related to the oxygen sensor that goes into the exhaust. I actually replaced this sensor a couple of years ago. I don't think the sensor is bad because I replaced it back with the old one and the check engine light stayed off for a while.

    I am thinking it could be something to do with the catalytic convertor needing to be cleaned. I did a quick search for PriusChat + P0032 on Google and there wasn't a lot to find. It seems most times people get code P0420.

    Is something like Cataclean help? Looking for any advice.
    upload_2022-11-7_18-14-2.png

    ***note, ,I recently did a head gasket change, but I was getting this code P0032 before I changed the head gasket***
     
    #1 An2TheTwan, Nov 7, 2022
    Last edited: Nov 7, 2022
  2. ChapmanF

    ChapmanF Senior Member

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    The sensor has a heater built into it, and the code you have is about a short being detected in the electrical circuit serving that heater.

    The code is not about what the sensor senses, and it wouldn't be about any condition of the catalyst.
     
  3. Mr. F

    Mr. F Active Member

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    Troubleshooting steps attached.
     

    Attached Files:

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  4. An2TheTwan

    An2TheTwan Junior Member

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    Okay, I am also getting code P0038, but not as frequent. What is weird is I can drive anywhere between 50 to 100 miles with the check engine light staying off after I clear the codes.

    P0032 - Oxygen (A/F) Sensor Heater Control Circuit High (Bank 1 Sensor 1)
    P0038 - HO2S Heater Control Circuit High (Bank 1 Sensor 2)

    Here is how I am planning to correct this issue:

    1) Using a bottle of Catalytic Convertor cleaner such as Cataclean. My thought process behind this; both sensors are not functioning correctly. Each sensor is at one end of the Catalytic Convertor, leading me to believe this could be the problem. After 215k miles, I am sure the CAT has seen better days. It's cheap enough to try, a bottle is roughly $20.

    2) I came across a video on Youtube where the Fuse was blown. Also a cheap attempt at the repair.
    My question is - which fuse in the fuse box do I need to replace? I found a PDF but it was unclear which fuse is related to the Oxygen Sensors/Exhaust/CAT.
    Fuse Box Diagram Toyota Prius (XW30; 2010-2015)




    3) Modifying a spark plug non fouler and attaching it the Oxygen Sensor. It seems this typically helps with code P0420, but also cheap enough to try.

    4) I have heard 12v batteries are known to have cause the issue. I have never changed my battery.

    5) Will inspect the wiring on the oxygen sensors but it is strange that both sensors are now being tripped. This also leads me to believe it wouldn't be the harness as well. Although did find an interesting post on Facebook with someone who had a similar problem.
    Screenshot 2022-11-12 190853.jpg

    6) Through my research, I have also found it could be the ECU/ECM has failed. This will be one of the last things I try. I searched for replacement ECU/ECM and used/refurbished ones are not that expensive. I don't know how I would replace it though. I did a quick search and couldn't find any videos.

    7) Replacing/cleaning the Catalytic Convertor. I may need professional help/opinion at this point. I read the CAT gets so hot that it basically welds itself to the car.


    As always, open to any dialogue and advice. Thanks!
     
  5. Mr. F

    Mr. F Active Member

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    An inefficient/clogged cat will not set off either P0032 or P0038, so you can hold off on the cat cleaner and save $20.

    If you go through the troubleshooting guide in #3, checking the fuses is actually the very first step. They even give you the the electrical diagram, which shows the two fuses involved (for both codes) are EFI MAIN (green) and EFI No. 2 (red). These can be found in the engine compartment fuse box.
    upload_2022-11-12_19-8-49.png
    Going through the troubleshooting steps sequentially will be even faster and cheaper, as the sequence allows you to eliminate possible trouble areas one by one without guesswork.
    Checking the voltage available at the harness is actually Step 2.
    It's an issue with the fuses, the wiring harness, the sensors themselves, or the ECM. I wouldn't discount any of them unless I had followed the steps sequentially. Although since you first had only P0032, I would venture that your fuses were fine then. If they had not been, you would also have got P0038 at the same time.
    Good call. This is also the last step of the troubleshooting guide.
    Unless you get P0420 or your engine overheats, you will not need to doubt the cat.
     

    Attached Files:

    #5 Mr. F, Nov 12, 2022
    Last edited: Nov 12, 2022
  6. An2TheTwan

    An2TheTwan Junior Member

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    @ Mr. F

    The file/PDF you shared is a great resource. I looked at it and it definitely helped influence my internet queries regarding the issue I am experiencing. I don't want to give the impression I was disregarding your advice. I have trouble learning from manuals and following flow charts. I learn best with videos and discussion.

    Also thank you for taking the time and providing positive reinforcement or constructive criticism regarding the steps I plan on attempting. (People in forums can sometimes be brash, even if they have good intentions). I am already going to troubleshoot in a different manner because of your feedback. The kindness and knowledge of strangers on the internet always astounds me.

    Updates to come..
     
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  7. An2TheTwan

    An2TheTwan Junior Member

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    Quick update:

    -Fuses all seemed to be in good shape

    I went to install the spark plug non fouler modification and it doesn't really work for the Prius. I drilled out one of the non-foulers with a 1/2 drill bit like several Youtube videos suggested.

    -You can't fit the drilled out non fouler in the Upstream Oxygen Sensor (Bank 1, Sensor 1) because the nose of the oxygen sensor is too wide. I guess you could try a larger drill bit size but I didnt have one.
    -You can't fit it the Downstream Oxygen Sensor (Bank 1, Sensor 2) either because its too tight of a fit between the undercarriage and the elongated modified sensor.
    - I'm not stressing over this because I plan on buying some Oxygen Sensor Spacers. For the downstream sensor, they make oxygen sensor spacers that are at 90 degree angels.

    I do have a couple questions:

    1) When I removed the Upstream Oxygen Sensor (Bank 1, Sensor 1) it was covered black, which I believe is carbon. Could this be blowby? I recently did a head gasket replacement.

    2) Since both codes I am receiving P0032/P0038 indicate high circuit/high voltage, does this mean there is too much fuel per oxygen ratio? That is the conclusion that I came up with after doing some research. Could a simple fuel injector replacement remedy the issue?
     
  8. ChapmanF

    ChapmanF Senior Member

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    What's being reported for fuel trim?
     
  9. An2TheTwan

    An2TheTwan Junior Member

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    Unfortunately my scanner is pretty basic and only displays codes. Back home my dad has a better one that may give live feedback.
     
  10. Kenan

    Kenan Junior Member

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    I am having a similar issue. I changed my oil and the pcv which meant taking off the intake manifold and after this I started getting all sorts of problems. I think the issue is in the harness. I have determined all fuses are good, there is 12v at #2 on the D24 connector. I have test continuity across D28 18 and D24 1 and there is good continuity. The one step I can't workout is step 3, C. Where you are supposed to test D28 18 and/or D24 1 to body ground and get some high resistance over 10k. I get no reading at all so many that is my issue? Where should I go from here. I am about to just run my own wire and not dig into the harness. I should mention my code is a p0032 and it comes back immediately everytime which makes me think its a break somewhere.
     
  11. Kenan

    Kenan Junior Member

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    I also tested continuity on D24 pins 1 , 3, and 4 to the ECM and they have good continuity. I'm at a complete loss now as to what the issue could be. Aside from above where I'm getting no reading from D24 1 to body ground and D28 18 to body ground.
     
  12. Mr. F

    Mr. F Active Member

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    That test is having you check for shorts between D24-1 (or D28-18) and body ground. Ideally, there should be infinite resistance between either of those connectors and body ground, so I guess you're seeing no reading at all because the true value of resistance is just so far beyond the measurement range the multimeter has been set to.

    If everything else checks out, I would ensure the electrical contacts on your connectors are cleaned out, and that the connectors audibly snap into place during reassembly.
     
  13. Kenan

    Kenan Junior Member

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    I have even tried a new o2 sensor and that didnt show any change. I set the multimeter to every resistance setting and could not get a reading and I think it goes up to 2 or 20m. It's weird how this would all happen after doing a pcv swap which involved taking connectors off around the intake manifold to pull that off. But its not intermittent the fault is always theres. I wonder if its possible I need a new pcm? Can these ecms be reprogrammed back to stock with techstream?
     
  14. Kenan

    Kenan Junior Member

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    At this point I know it's an issue with either a ground, the pcm, or maybe the o2 sensor but i already tried replacing it (not with a denso one).The code comes back immediately its not even trying to heat the o2 sensor so it leads me to believe there is an interruption somewhere. Is there a ground I can check?
     
    #14 Kenan, Nov 12, 2023
    Last edited: Nov 12, 2023
  15. SFR-DSR-44

    SFR-DSR-44 Junior Member

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    Resurrecting this post from the dead, my 2013 with 130K miles threw a P0032 code about 6 weeks ago. The car had an engine swap for the head gasket in December and was running great with no issues until now. I installed an oil catch can about a week before the P0032 appeared (unclear if related), and would come back immediately upon resetting it. I ended up replacing the front O2 sensor.

    The car ran just fine for almost 5 weeks, and then last Saturday P0032 came back. I reset the codes and the CEL stayed off until this morning (about 250 miles of driving had transpired between CEL clearing and its return), where I got both P0032 and P0038. I'm guessing this is suggesting my ECM is on its way out or perhaps I've messed up some connections, so I will disconnect the 12V battery, and clean/reseat the connectors on the ECM this weekend.

    I've printed the pdf above, but any other tips? I'm wondering if running the lines up to behind the left headlight for the oil catch can accidentally messed up some electrical connections.

    If I need to change it what is the best way to go about it as I assume there might be reprogramming necessary? I don't have TechStream or anything fancy.

    TIA.
     
    #15 SFR-DSR-44, May 31, 2024
    Last edited: May 31, 2024
  16. Mr. F

    Mr. F Active Member

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    Printing the three PDFs is the optional first step, following their instructions sequentially is the mandatory second ;)

    Most of the steps have you checking fuses, and measuring resistance or continuity using a multimeter (a cheap $7 unit will be just fine). In the unlikely scenario that they do not reveal the problem, you'll need to replace the ECM. I can't think of any instructions or steps you might follow that would be faster, cheaper, or easier than the official method.
     
  17. SFR-DSR-44

    SFR-DSR-44 Junior Member

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    Thanks for your feedback as you make an excellent point. All 3 are now printed and I will follow them step-by-step. :)

    1. I checked the fuses and are fine.
    2. I will pull out the old Fluke 87 and check continuity as well as for the voltages outlined in the procedures. Last time I figured the O2 sensor or its wiring might have gotten affected by the engine swap. So I ordered the new O2 before I removed all the windshield wiper tray and crap so I could check the wiring. Since I was there, I just swapped it and the thing seemed fine for 5 weeks.
    3. I'm also thinking about what changed before/after the issue post-engine swap. That's why I'm thinking maybe during my installation of the oil catch can (3 months after the engine swap) I snagged something, pulled something, or pinched something. So, I probably want to remove and clean the ECM connector and reseat it along with making sure I didn't create a short by pushing a cable next to chassis or something......