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Interesting Electric problems

Discussion in 'Gen 2 Prius Technical Discussion' started by landesjoe, Mar 31, 2009.

  1. landesjoe

    landesjoe Junior Member

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    2006 Prius, with quite a few irregularities.
    The car is salvaged (front collision) and with the exception of very minor irregularities on the lighting, all was working well until about 4 weeks ago.
    Irregularities on the lighting are not installing the HID lights (installed regular Halogen lights instead) and some wiring problems where the high beams came on as soon as you turned the lights on, but only switching to running daylights turned on the low beams.
    4 weeks ago, the red triangle + the warning for HID Autoleveling problems appeared in the MFD. Oh well, whatever; until 2 weeks later the lights stayed off when leaving a game at night. To get home, I had a mechanic hotwire the lights so they run as soon as you turn the car on, high-beam does not work anymore (low beam is better then no beam).
    So far so good, but then the FOB started acting funny. It's a SKS, but it does not lock/unlock the doors anymore. It does work for starting the car without sliding the FOB into the key, and complains when you walk away from the car.
    Other problem is a rapidly draining battery. Not driving the car for 2 days is dangerous, dead battery usually.
    MPG display works, with the exception that it does not show the last 30 minutes (sometimes it shows a 100 mgp bar, but most the time all 6 intervals are blank).
    I did try some stuff like disconnecting the battery and the "Master Reboot" as described by Craig Van Batenburg from ACDC WEb Site. I have connected an amp meter to investigate the draining battery and it appears that it draws around 350 mA at all times. The only way to reduce that is pull out the 2 ECU fuses below the steering wheel. Removing a lot of the fuses (don't ask :)) will drop the current to about 80 mA, but there seems to be no way below that.
    I have tried 2 Toyota dealers has resulted in nothing but cost. The first basically said "Sorry, and good luck", the 2nd may not have done anything besides getting to the system diagnosis screen, reading a series of error codes and decided to not attempt any more (I did tell them of the problems the first dealer had).

    I've done some research and some of the things I can rule out are:
    • Smart button below the steering wheel is not disengaged
    • FOB battery is not dead
    One thought I've had was to start my own repair shop. Nobody seems to know just what to do, so I might as well start experimenting with my BIG toy (=Prius). My start was going to be figuring out the apparent initial problem, the problem with the HID Auto leveler. I've checked the level device at the rear axle and the resistance seems OK (7 - 13 ohms). But, with the car running, I can not measure any voltage drop across the 3 leads that come out by the rear axle measuring device. So my first question with that is: Where is the HID Autolevel ECU in the car so I can check for loose connections.

    That was long, let's see what suggestions the great people of this forum can make.
    Thanks in advance,
    Joe
     
  2. Bob64

    Bob64 Sapphire of the Blue Sky

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    Your MFD issues may be related to cracks in the soldering in the connector of the MFD...

    Perhaps the hotwire is screwing something up?
     
  3. dogfriend

    dogfriend Human - Animal Hybrid

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    :welcome:
     

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  4. landesjoe

    landesjoe Junior Member

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    Thank you! Next question based on the diagram:
    Step 5 talks about initialization based on page IN-34? What documents is this referring to? Are they available short of asking the dealer?

    Joe
     
  5. dogfriend

    dogfriend Human - Animal Hybrid

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    The initialization is just the step of resetting the power window function(s) after reconnecting the 12v battery. It is common to all procedures that involve disconnection of the 12v battery.

    They are refering to pages in the Service Manual, although it is page IN-36 in my copy.
     

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  6. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Hi Joe,

    What DTC were retrieved by the second dealer?

    Normal quiescent current draw when the car is IG-OFF should be more like 30 mA. I think you will need to be systematic in your fuse removal procedure to determine exactly which circuits are responsible for the excess current draw. Have you also unplugged the relays in the main relay/fuse box? Maybe a relay is stuck in the closed position?
     
  7. landesjoe

    landesjoe Junior Member

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    DogFriend,
    I don't have a manual (salvage came with nothing but a key). Where can I aquire a manual and do you have a good source for getting/buying a repair manual? I see that your AutoLevel instructions talk about removing ECU (See page ES-492).

    Thanks
     
  8. hobbit

    hobbit Senior Member

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    The car should draw 11 milliamps or thereabouts quiescent, with
    smartkey turned off and all the doors closed. Make sure NONE
    of the interior or courtesy lights are on. It takes a while
    to work its way down to that level sometimes, as various ECUs
    go to sleep at different times [and just opening the drivers
    door can wake a bunch of stuff up for a couple of minutes].
    .
    I have found that "hybrid trainers" can spout some total garbage
    sometimes, parroting rumor they heard four years ago and never
    actually *tried* for themselves...
    .
    _H*
     
  9. dogfriend

    dogfriend Human - Animal Hybrid

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    You can get technical info from TIS (Tech Info System)

    https://techinfo.toyota.com/techInf...Oc%3d&TARGET=$SM$https://techinfo.toyota.com/

    You have to subscribe ($10/day, $50/month, $350/year), but you can download PDF files of the service manual. It is tedious, but I was able to download most of the full service manual for my GF's Avalon in less than 24 hours.

    Another way to go is to look for someone offering the info for sale on Ebay, although this obviously isn't legal. Most of the info I have for the Prius came from a Ebay CD.

    I believe that you can also purchase the paper manual through the Toyota dealer.
     
  10. jdenenberg

    jdenenberg EE Professor

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    There is a good set of documentation at:

    2004 - Index of /Documents_2004/

    2006 - Documentazione Tecnica Prius 2006

    JeffD
     
  11. hobbit

    hobbit Senior Member

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    But I defy you to find any figures on what the whole car is supposed
    to draw from the 12V system when quiescent. The only way you get
    that figure is from going and *measuring* it.
    .
    _H*
     
  12. landesjoe

    landesjoe Junior Member

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    Well, my wonder car definetly draws a whole lot more. My amp meter quites at 250 mA, but it never gets even close to anything below (the needle is stuck against the right end, I've installed a 5A fuse instead of the .5A to check for more then 5 seconds before the fuse burns out).
    I have identified that pulling the dome light fuse out allows the current to drop to around 60 mA after a few minutes.
    New twist: The power windows stay enabled at all times now, some people pay for this, I'd love to get rid of it. Other new features are a SKS key that get's polled for even if the Smart key is off. Anybody can top that?
    Till Next Time,
    Joe
     
  13. Simtronic

    Simtronic Active Member

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    I have a salvage Prius I got from auction, I know I must like trouble. I think it has a normal drain on the 12 volt battery but my problem is with the Main battery. I charged it up in my own Prius but when I put it back the ready light comes on and the car drives albeit the ice runs and tries to charge the main battery. The battery seems to just go down all the time it is in this car, works fine in my working one. My thoughts are maybe someone tried to tow start the car as remains of a tow rope on the front of the car. I have one fault code p0000 on my scan guage but nothing else yet.
     
  14. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Don't rely on the Scan Gauge to provide Prius DTC. At best that may give you DTC logged by the engine ECU.

    It looks like your problem can be found via codes logged by the traction battery ECU and hybrid vehicle ECU. You'll probably have to ask your Toyota dealer to retrieve the codes and provide a diagnosis.
     
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  15. Simtronic

    Simtronic Active Member

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    I will have to do something soon if I take a battery down too low I will no doubt get it out of balance let alone the life taken from it.