Hybrid Battery Diagnosis and Differences Prius Plug-in Vs Prius

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by Rylan Sietsema, Feb 18, 2025 at 2:22 PM.

  1. Rylan Sietsema

    Rylan Sietsema New Member

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    Location:
    Georgia
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    Hi! I have a 2012 Prius Plug-in with 270,000 miles.

    A few days after replacing my head gasket, I received the code p0aa6 and a message on my dashboard stating, "Check Hybrid Battery System Stop vehicle in a safe place." The car still goes into ready mode and is still driveable.

    I've already checked the 12v battery, AC, and inverter and found in the Dr. Prius App that the Delta SOC number is often in the red.

    Knowing that the problem likely lies in the hybrid battery, I wanted to know if there was an easy way to tell which of the four battery modules needed to be checked. I wasn't entirely sure what to look for or what all the graphs meant on the battery monitor portion of the Dr. Prius app.

    I did perform a life expectancy check on the car on Dr. Prius, but all it told me was that my battery had an 80% life expectancy. I also tried recording my data on the app, but it gave me a lengthy document of data I had no idea how to interpret.

    Another question I had was, once I'm into one of these battery modules, are the isolation/insulation tests the same between the Prius plug-in and standard Prius? I know that on the regular Prius, they're split into 14 different segments with two cells per module, but on the plug-in, it says eight on the Dr Prius app. When looking at the Hybrid battery, I see that each module is numbered on the four modules on the Plug-in, but they reset halfway through and say "1 2 3 4".

    Overall, I'm seeking guidance on how to fix the P0aa6 issue. Will I have to check every single cell, or is there a way I can only check one of the four modules?

    Attached are a couple of pictures of using the Dr Prius app.
     

    Attached Files:

  2. MAX2

    MAX2 Active Member

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    Vehicle:
    2007 Prius
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    How long have you been using your car?

    It is necessary to study the technical part.
    Your high-voltage battery has not 8, but 56 elements of 3.7 V, which are collected in 4 sections.

    Error P0aa6 is recorded when high voltage from the battery leaks into the car, bypassing its standard networks - battery-cable-inverter-cable-air conditioning compressor.

    The topic about high-voltage current leakage describes the general principles quite clearly.
    P0AA6, detail 526, and 612 | Page 2 | PriusChat

    For a more precise location, you need to read the subcode to the code of the detected error. For this, you need a special scanner or the Techstream program.
     
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  3. MAX2

    MAX2 Active Member

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    Location:
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    Vehicle:
    2007 Prius
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    Looked at the Dr. Prius report.

    This is a normal data array. The first line contains the data name separated by commas (Speed, voltage, current, internal resistance, etc.)
    Then each line contains the numerical values of this data and the line ends with a time stamp.
    The first line is -12:36:56PM
    The second line is -12:56:57PM
    All parameter changes are displayed per second.

    Text files can be converted to Excel into a table. You can see more clearly when a failure or change occurred.
     
  4. Rylan Sietsema

    Rylan Sietsema New Member

    Joined:
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    Location:
    Georgia
    Vehicle:
    2012 Prius Plug-in
    Model:
    Plug-in Base
    I’ve used the car for about half a year now and have driven about 7,000 miles in it. I think I may have been using the wrong terminology in my question as well. I have the case opened up in the battery and can see the individual smaller batteries amounting to 56 as you say, but they’re in four separate containers and I was wondering if there was a way I could be able to quickly see which of those four packs had the bad 3.7v cells, so that I wouldn’t have to take apart all of them.

    The number 8 came from the 8 bars in the dr Prius app and I was just trying to make sense of why was there 8 instead of many more and saw that those packs on the battery were numbered 1, 2, 3, 4 then repeats halfway through saying 1, 2, 3, 4. I assumed that had some relation.

    I appreciate the lead though! I’ll take a look into the resources and tips you’ve provided me!