1. Attachments are working again! Check out this thread for more details and to report any other bugs.

How to use EV switch

Discussion in 'Gen 2 Prius Accessories & Modifications' started by tomdeimos, Jan 13, 2005.

  1. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    Now that my switch is in and I've used it for a day or two, I'll start with my
    experiences. Hopefully others will add theirs, and some will have test
    results of loops with and without!

    I have to say I am using this switch more than I expected to based on the
    other threads, and I think is is adding significantly to my mileage as well
    at times. Testing is hard here due to traffic and never the same twice
    temperatures!

    In general I try to use the switch only when I have a specific reason, or
    when I think I know something the car doesn't.

    So far my uses include:

    1 Just for the silence. If I am tracing down a rattle or squeak noise it helps.
    2 At end of runs I figure might as well get to parking space without car
    wasting more energy keeping itself warm. Last half mile home same
    when traffic permits going that slow. Also here I figure a bit low bat
    will mean more charging in AM and therefore faster more efficient warm
    up!
    3 In traffic jams all stop and go, I try to help car sync to terrain so it
    does electric more for down hill or flat sections and then let it start for
    uphill ones.
    4 Also in traffic jams I find the traffic forces too fast acceleration for
    normal electric, but button lets it happen and the final speed is still under
    25 to 30 many times.
    5 Ideal for short trips of under a mile or longer when down hill so car
    never has to start and pollute at all.
    6 Moving car to plow driveway, etc. Too bad it has to be over freezing.
    Often still works if I had been out driving that day and car is warmer than
    air temps.
    7 Back roads without traffic just going slow but hills a bit steep for the
    normal engine off mode.
    8 Getting to traffic light stops I consider the flow, temps, terrain, etc
    and help the car decide how to start up.
    9 Starting up in am I let car start to get warm up happening, and because I came home with it off! But other times I will delay start for slow low load sections so I can start where I get on the highway and engine can warm faster.

    Overall I think it adds as much as 5 mpg to my trip mileage at times on
    my short 13 mile commutes. ie 43 to 48 mpg! Less effect for longer
    ones and then very traffic and terrain dependent.

    But like I say conditions vary a lot so maybe this is just my new button
    wishful thinking? Anyone else seeing a mileage boost? And it makes
    me really start wondering more how Toyota could have left this button
    off our cars here!
     
  2. daniel

    daniel Cat Lovers Against the Bomb

    Joined:
    Feb 25, 2004
    14,487
    1,518
    0
    Location:
    Spokane, WA
    Vehicle:
    2004 Prius
    While I cannot offer any guesses for numbers, I have long felt that judicious use of the EV switch can save gas. My use is similar to yours, except that now, with bitterly-cold weather, it won't ever go into EV unless I've been driving more than normal, when it just might let me go that last mile or so.

    I speculate that Toyota left it off the NA Prius because they feared frightening away the technophobe American public.

    I've also seen it suggested/hinted that maybe the concern was that wrong or ill-considered or indiscriminate use of the switch could result in increased pollution, making it necessary to leave the switch off in order to get the SULEV rating from the EPA.
     
  3. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    I'm still seeing a bump up in mileage but can't tell for sure how much. Also it
    varies so much with conditions. My normal commute is too fast to use
    much EV. So I use it most when there are traffic jams going home. I also
    find it can get too cold to use it some days except on trips with long warmups.

    I expect the button got left off for the first reason you cite. Regarding the increased
    pollution issue, maybe someone from Toyota could enlighten us unofficially? My
    impression is this should not be a big problem since as soon as I go EV any longer
    than I should for the temperatures, the car cancels the EV and keeps itself warm.
    Appears to do it just about like it would if I was in normal electric mode and just
    driving really slow so I could stay in it. Car cools and engine starts up for no other
    reason I can see than to keep itself warm.

    And by ending my trips in EV I am clearly reducing pollution, because the engine never
    runs, at all till the next day when engine starts cold either way.
     
  4. SantaCruzDad

    SantaCruzDad New Member

    Joined:
    Jan 14, 2005
    10
    0
    0
    Location:
    Brighton
    Although this sounds like a useful mod, my main concern would be that it might shorten the battery life. From what I've read, one of the critical factors in Toyota being able to gurantee a minimum 180,000 miles out of the batteries is that they are kept in a permanent state of full or near full charge. If the batteries get cycled more because of the EV mod then I would expect that you might not get the full 180,000 miles out of them ?

    Having said that, critical situations such as being able to get to a gas station under electric power would probably still warrant the use of such a mod. I wouldn't want to use it for anything non-critical though.

    Having only collected my new Prius this morning, please accept the above comments as those of a complete newbie who probably doesn't know what he's talking about. :lol:
     
  5. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    <div class='quotetop'>QUOTE(SantaCruzDad\";p=\"63575)</div>
    I think this is something I was more worried about before,
    than now after getting the button, and using it.

    1 First of all, I do expect the battery could wear out sooner
    from using the button too much, but I think it would be like
    14 years vs 15 years on the battery, and not that significant.
    And remember you are in control of how much you use it.
    You can limit the bars where you switchoff if you want, and not
    wait for the computer to do it at it's limits!


    2 I do expect battery costs to come down.

    3 The EV button cycling could shorten the life but I see lots of cycling
    anyway even without the button. The battery is always charging or
    discharging virtually continuously.

    4 At worst the button should not hurt the battery anymore than someone
    who lives in mountains and charges and discharges going up and down
    hills daily. From what I have read here, this causes more battery
    cycling extremes than anyone would be likely to do with the EV button.

    Remember the computer overrules you when it feels like it. It is not just
    you get to 2 bars and it turns off. it can turn off at 3 or 4 bars if it
    thinks your battery is too cold. And when really cold it virtually disables.

    5 Most of my button use doesn't cycle things much more than I do
    just driving gently to use stealth mode! The biggest use of the button
    for me is in traffic jams where the gentle acceleration is not possible,
    I can still get the battery power benefit and keep up with slow traffic,
    just a step faster than the car can accelerate without EV. So the overall
    battery workout is just like going up a steeper hill or accelerating more
    but not really using any more of the battery range.
     
  6. SantaCruzDad

    SantaCruzDad New Member

    Joined:
    Jan 14, 2005
    10
    0
    0
    Location:
    Brighton
    Thanks - those are all valid and interesting points and you've given me something to think about.

    One other thing: I wonder how this mod might affect your Toyota warranty ?
     
  7. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    <div class='quotetop'>QUOTE(SantaCruzDad\";p=\"63667)</div>
    This has been discussed a lot here already! I'll just say I expect Toyota to honor my warranty, unless I cause damage.

    As for the EV button that is a minor mod compared to other stuff I am doing to get the car ready for my usage.

    Besides, if I were Toyota I'd be a lot more concerned about the people
    that put the car in neutral and forget it doesn't charge, or the ones who
    have posted here about running out of gas, driving on electric till battery
    is dead. Then waiting for it to recover a bit and trying again and making it to the gas pump.

    These involve no mods to the car but will do far more damage!
     
  8. SantaCruzDad

    SantaCruzDad New Member

    Joined:
    Jan 14, 2005
    10
    0
    0
    Location:
    Brighton
    Thanks - I'm learning a lot today.
     
  9. Ray Moore

    Ray Moore Active Member

    Joined:
    Mar 28, 2004
    857
    52
    0
    Location:
    Texas Hill Country
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Premium
    With a few notable exceptions, using the battery to propel the vehicle will result in lower gas mileage. The energy in the battery always comes from the gas engine. The losses from the inefficient conversion from mechanical to electrical energy and back again will lead to more consumption of fuel in the long run. When the car is first started, the ecu causes the electrical motor to provide most of the energy during the stage 1 warmup. It is best to have adequate energy available in the battery for this period. Limit acceleration during this period for overall efficiency. Try accelerating with no arrows when you first start up. At the end of stage 1, you will suddenly be able to accellerate twice as fast with no arrows. Remember, the more you draw down the battery, the more fuel you will use to charge it back up. There are a few rare cases where EV mode can actually help a little, but I try for high mileage as much as almost anyone and I think the EV mod is not worth the trouble. My highest mileage tank was 763 miles at 59.6 MPG and with the current cool temperatures, I am still getting 55.9 MPG. My primary strategy is to limit braking and use of the electric motor within reason.
     
  10. daniel

    daniel Cat Lovers Against the Bomb

    Joined:
    Feb 25, 2004
    14,487
    1,518
    0
    Location:
    Spokane, WA
    Vehicle:
    2004 Prius
    Stating that EV use will reduce mileage, due to the conversion losses, ignores the fact that the engine is more efficient under certain conditions than others. There are times when the engine is so inefficient (e.g. slow speeds) that it's more efficient overall to take those bits in EV and let the engine recharge the battery when there is a higher load (more efficient engine operation).

    This, in fact, is what the Prius does on its own, and is one of Toyota's strategies for improving mileage.

    As for battery life, a fully-charged battery is NOT what the HSD strives for. The goal is to keep the battery SOC between about 40% and about 80% of full, and that is the range displayed on the MFD. The computer will maintain those limits no matter what you do with the EV switch.

    However, I agree, and have said often, that judicious use is called for, not indiscriminate use.
     
  11. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    My experiences have been quite different from Ray's.
    My very best mileage was well over 70 mpg and was when
    I drove for miles on battery and motor with the engine off.
    This was before I got the EV button installed, on a
    warm day with minimal traffic. So the computer was just
    doing its normal operation. With driving where the engine
    is always on I have yet to get over 54 mpg! (expect better
    once I get to summer fuel, I got my car in December.)

    I also find the battery stays green mostly when cold, and keeps on
    charging pretty full time anyways. And power comes from the
    engine almost entirely till the battery gets warmed up.

    I have a feeling that EV helps more in cold weather, by helping
    the few engine shutdowns to be sync'd to the best spots, like
    at traffic lights that are closely grouped, down slopes, etc. With
    the computer insisting on keeping the catalytic converter warm,
    might as well get the battery mode where it does the most good.
    and there is always excess charge available on the battery.

    Then when it gets really cold, alll that stops and everything just runs
    off the engine. Too cold it won't let the battery do much at all EV or
    no EV.

    So EV is most helpful when temps are between say 20 and 40 degrees,
    and after at least 5 to 10 minutes of warm up. Above 40 I find the
    normal electric mode works a lot on it's own. Below 20 and EV is
    very limited after warm up due to the engine cooling so fast.

    Now it is around 10 degrees F and nothing works to give me economy!
    So I'll have to wait for a warm up to experiment more. But when
    condiitons are right, I still beileve I gain about 5 mpg from EV mode
    use.

    If the premise that EV and battery use is bad due to the losses etc were true, then
    our cars would be junk because that is precisely the way they are
    designed to operate. If the concept that battery use should be minimal
    were true we should be all driving Honda Civics, or some other assist mode hybrid.

    I just wish the motor and battery could be used at speeds above 42! If
    it could be used I think the EPA city rating of 60 would be the lower
    number! I expect Toyota to fix this in the next version!
     
  12. daniel

    daniel Cat Lovers Against the Bomb

    Joined:
    Feb 25, 2004
    14,487
    1,518
    0
    Location:
    Spokane, WA
    Vehicle:
    2004 Prius
    At higher speeds the engine is inherently more efficient and the motor loses its relative advantage over the engine, so electric mode is less necessary. (Though under the right conditions it can indeed go all-electric over 42 mph. The engine must spin, but it does not need to deliver power.) That infrequent exception aside, another reason for not going all-electric at higher speeds is the greater amount of energy needed to propel the car against air resistance and the relatively small amount of total energy stored in the battery. But the electric component of HSD is still operating, as you see continual power transfer into and out of the battery.

    Remember that, in the final analysis, the Prius is a hybrid, not an electric car. Most of the time it works best when both work together.
     
  13. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    Not disputing the above, but I think the break even point could be at a hiigher speed than
    currently. I think one reason it uses engine above 42 mostly is because of the losses of
    the engine having to rotate anyways. If the motor alone could turn at say 55 mph, the
    hp needs could still be low enough to benefit perhaps. Just speculating here. Would
    explain the extra kludges GM plans too. And batteries should get bigger and better too
    in the future versions. Ultimately we will have griddable hybrids if not full time electrics.

    As for our cars not being electic, that is really true today. at 7 degrees F here, my
    EV mode was fully locked off! Even the normal engine stop at lights was not long
    enough for the lights, so much gas was wasted. And the engine sounded like a regular
    car, racing on the slightest acceleration. Gas mileage to work was 33.
     
  14. Ray Moore

    Ray Moore Active Member

    Joined:
    Mar 28, 2004
    857
    52
    0
    Location:
    Texas Hill Country
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Premium
     
  15. tomdeimos

    tomdeimos New Member

    Joined:
    Feb 16, 2004
    995
    2
    0
    Location:
    Lexington, MA
    My whole tank mileages are terrible, and mean virtually nothing to me. There is just too
    wide a mix of driving conditions involved.

    So I go by the average on the display. Currently I am resetting each morning to just
    measure my commute to work, so I can see the effectes of temerature since that is the
    major variable that changes. I have also used it for full trip loops of 50 to 100 miles.

    This is not exact, I realize, and neither is filling the tank, at least till warmer weather.
    And if my battery state at start and end match it will be more accurate, I but I am
    seeing differences that swamp this out.

    As for drawing the battery down, at the end of trips. I see lots of charging going on
    that is clearly not needed each morning. I see this as wasted energy.
    Otherwise I can't explain my mileage improvements. My display could be off
    but it should be precise enough to measure this stuff on less than a whole tank.
     
  16. MGBGT

    MGBGT New Member

    Joined:
    Jan 14, 2005
    42
    0
    0
    Hi from a newbie!

    I don't know much about Prius' yet, but I work a lot with all sorts of high performance primary and rechargeable batteries. In my experience, the absolutely worst thing you can do for battery life of a high performance rechargeable battery of any chemistry, is to leave the battery in a state of not full charge for extended periods of time. Cycling is not bad, and generally the more you cycle a battery the better it will perform, although the number of cycles in a betteries life is generally limited. I am also planning on getting an EV switch, but the one thing I would avoid doing is using the car in EV just before turning it off, and parking the car with the battery not fully charged. In terms of warranty, I would not expect any problems since non-US cars have the EV mode enabled.

    Just my 2c worth.
     
  17. DanMan32

    DanMan32 Senior Member

    Joined:
    Aug 27, 2004
    3,799
    27
    0
    Location:
    Tampa Bay, FL
    I believe the 42MPH limitation before ICE must turn was for the classic, with MG1 limited to 6500RPM. The limit is now 10,000, and assuming the same overal gear ratio, we should be able to go 64MPH before ICE must turn.

    MGBT:
    The State of Charge display (SOC) is not the full range of the battery. You are limited to 20-80 (or maybe 40-60) percent charge, and even within this allowable range, the HV ECU will try and maintain the level YOU see at 6 out of 8 bars. Sometimes it will go to 7, and it can go to 8, but it is very difficult to get to 8. When 'idling' (not moving), but using accessories (such as the AC), it will kick on the ICE at 2 bars, so you will rarely see it go lower than that.
    This allows the battery to last a good long time, over wide temperature ranges. Remember, these are NiMH, not NiCd.

    It has been said that NiCd like to have semi-deep cycles, but my Braun electric toothbrush has worked for 9 years spending most of its life on the charger stand, and sometimes getting a deep discharge on trips.

    Anyone know where we got the operating range shown on the display? New Car Features doesn't seem to give specifics.
     
  18. daniel

    daniel Cat Lovers Against the Bomb

    Joined:
    Feb 25, 2004
    14,487
    1,518
    0
    Location:
    Spokane, WA
    Vehicle:
    2004 Prius
    MGBGT: The Prius battery does NOT want to be kept "fully charged." It wants to never be over 80% of full, and never under about 40% of full. This is how Toyota achieved a battery life of so many cycles that it will last the life of the car. Deep cycling shortens the life of the battery considerably. So the HSD simply does not permit it.

    As for the claim that discharging at the end of the day is wasteful, I find that, especially in cool weather, if I do not discharge at the end of the day, the battery is way up in the green before the engine is warm. Since it never gets this high when everything is warm, I believe it to be inefficient. It insists on charging for a long time in the morning, no matter what. By discharging at the end of the day I give that charge somewhere useful to go, and burn no gas for that last half-mile or mile at the end of the day.

    One very peculiar thing: when the car puts itself into electric mode, other conditions being acceptable, it can remain in electric up to about 42 mph. But when you use the EV switch to put it into electric, it will remain there only up to approximately 34 mph. I cannot imagine any possible reason for this discrepancy.
     
  19. saechaka

    saechaka Member

    Joined:
    Dec 1, 2004
    225
    18
    0
    i just had my ev switch installed over the weekend and haven't bothered to read through all the ev threads, so i'll ask here. i noticed that i can't seem to go into ev mode when the MFD is on the energy monitor screen. i have to switch to a different screen then i can turn the car into ev mode. is this normal? tia
     
  20. daniel

    daniel Cat Lovers Against the Bomb

    Joined:
    Feb 25, 2004
    14,487
    1,518
    0
    Location:
    Spokane, WA
    Vehicle:
    2004 Prius
    When you are on the Energy screen the car gives no indication that it has switched to EV mode. But it HAS switched. You can tell by looking at the energy-flow arrows. Arrow coming from the battery symbol, but nothing coming from the engine symbol, means that you are in EV mode.

    The only exception is if you actuate the switch immediately after hitting the Power button to start the car, you will get a single beep to indicate that it has gone into EV mode.

    And in any case, if it fails to go into EV mode, you'll get 3 beeps. So if you actuate the switch and do not get 3 beeps, you have successfully gone into EV mode. Of course, in the case of the Costal Tech switch on the CC stalk, you must have held it the requisite length of time, but you know about that because you can get it to work from other screens.