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How can I troubleshoot a drain in the 12v system?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by paulccullen, Mar 23, 2008.

  1. paulccullen

    paulccullen New Member

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    If I leave my car standing for a few days (3 or more), the 12v battery goes flat. Thinking my battery was bad, a couple of weeks ago I replaced it with one of those Optima Yellow-top aux batteries that several people here recommend.

    But now it's DEAD AGAIN :mad: After just sitting for 3 days, the new battery is down to 2.8v. Obviously there's a short somewhere.

    Can anyone give me any troubleshooting tips on where to look?

    Thanks!

    And before you ask: No, I haven't added anything new. The CAN-view (the only addition to the 12v system) seems to be working the same as always.
     
  2. removeum

    removeum Member

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    :cool:Check the little light in the back near your rear hatch. You may have either turned by accident, try turning off the both vehicle dome lights and ensure all doors are closed completely.
     
  3. seasalsa

    seasalsa Active Member

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    Did you have any problem before adding the CAN-view?

    You might try disconnecting it for a while and see if it still happens.
     
  4. galaxee

    galaxee mostly benevolent

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    first thing, check to be sure all your lights are off. i know, it sounds elementary, but you'd be surprised how common that is.

    second, make sure all aux equipment (aftermarket) is OFF when the car is off.

    that said, take your ammeter and hook it up inline to the battery. [if you don't know how to use an ammeter (just for anyone reading who is unsure) then please take it to someone who does. ]

    on ig-off, when you first hook the battery back up you will see a large draw, then it will slowly dwindle down until you're seeing something between 100-500 mA (if he recalls correctly) as a baseline after about 30 seconds or so. what you do at that point is go to your fuse blocks and start unplugging suspect fuses. unplug one fuse at a time, go back and look. when you hit the circuit in question, that will drop. then you start looking at what's in the circuit and going down the stream from there.

    if you're good with wiring, you can start unplugging connectors at components in the circuit to narrow it down, of course this is after you replace the fuse.

    if you're not having any luck there, take a step back to harnesses.

    if you have a jbl amp, some of them have parasitic draw problems.
     
  5. SparrowHawk60

    SparrowHawk60 Happy to be green!

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    Ouch! On a "normal" car, I'd say you have one heck of an undetected short! Has the car gotten overly wet, recently? Gone through any large puddles, washed the engine, gotten the interior wet?
    Checked the alternators out put? Could be it's shot and your running your 12 v battery low every time you use the car. May not be recharging properly. A new battery will not do a thing to change this and will discharge just like your old one.
    Tracking this down to find the cause could take hours!
    HID headlight equipped?
    Not leaving the SKS key in the glove box are you?
    Any problems with any of the systems not working properly, especially any of the tail lights, dome lights?
    Anything attached or plugged into any of your AUX outlets?
    Here's something I've passed on a few times before:
    Find That Short the Easy Way! -6NHeat


    Nothing can be more frustrating or confusing than trying to find a short in you car's electrical system. Especially when it's not enough to blow a fuse but still drains your battery! Obviously, if you find a blown fuse, replace it, turn the key on, and the fuse blows immediately you've found the circuit within your car's electrical system that the short is in. However, if the draw does not create enough current to blow a fuse, than we have to find out which circuit it's in to fix it. Before I get started, my intention in this Tech Tip is not to teach Electrical Systems and Electronics. Instead, I just hope that this article will give anybody a systematic approach to finding a short. So lets get started... First, lets make sure that you have a short! Electrical systems have a specific route for electricity to travel along and any change from this route causes problems. If electricity can find an easier route it will always take it. So lets find out if the electricity in your car is finding a ground sooner than it's suppose to... What we're going to do is take a test light and attach the clip end to the negative battery cable and put the tip on the negative battery post. Then we're going to remove the
    <IMG style="MAX-WIDTH: 800px; ; WIDTH: expression(this.width > 800 ? 800: true)" alt="" src="http://www.inliners.org/tech/tech63.jpg" border=0>

    negative battery cable making sure we don't touch the test light. Now we haven't broken the electrical connection here. All we're doing is letting the current, if any, flow out of the negative battery post, through our test light to see if it illuminates, and continue on along the negative battery cable to the short. Word of caution, If you're attempting this on a computer controlled car it is very important not to break the connection of the test light to the negative battery post. By not breaking the connection, the computer will maintain its learned driving strategy in the Keep Alive Memory (KAM). It will also ensure your computer will not have to go to factory baseline and relearn controlling your car's engine for maximum fuel economy and performance. While we're on the subjects of computer control, module equipped cars have a small parasitic drain caused by the modules' KAM. This is normal and module or modules can draw 10-21 milliamps (mA) with the key off. However...
    If you have a parasitic draw that is in the milliamp range and is beyond normal specs, you will have to use an Amp Probe for a Digital Volt Ohm Meter (DVOM) to diagnose this and the method below may not work due to the very low current draw. But let's get back to those major shorts that give us all those headaches...
    Oh! by the way, a DVOM can be used in place of a test light. Just ensure your leads are in the proper connections to measure Amps. Using this tool will not only tell you if you have a current draw when you're not suppose to, but will also tell you how many Amps are being drawn.
    Okay, you've confirmed you have a short, now how do you find it? The first and easiest test is disconnect the alternator and see if the test light goes out or the DVOM display changes. Often old or worn out alternators ground themselves internally causing a short. If it does you've found your short and repair or replace the the alternator or appropiate components. If the test light remains lit or the amperage on the DVOM does not change, you have to try and start isolating which circuit within your car's wiring has the short. This can be done by pulling fuses one at a time. A fuse is nothing more than system protection. All the current that flows through a circuit must go through the fuse. By pulling a fuse we've created an open and current can no longer flow. Continue doing this until the light goes out or the DVOM display changes showing no current draw. Once you've found the circuit that has the short you must find where in that circuit the short is located. It's always best to take the least intrusive method to diagnose. Besides, who wants to tear out the dash or remove the interior just to trace a wire. So this is where a simple tool you can make comes in very handy...

    When electricity flows through a wire it creates magnetism. We're going to use this magnetism to find our short! Many tool vendors and auto parts stores sell short detectors. The one in my tool box is from MAC. It's convenient for me because it also has an audible alarm which I can hear in a noisy shop environment. I'm pretty sure NAPA sells one also. The tool to the right consists of a 10 Amp circuit breaker with buzzer, wire leads, clips, and a compass. But for our purposes we're going to make our own which I believe is better than the ones you can buy outright.


    To make our short detector, we'll need the following items:
    • 1 x 20 Amp circuit breaker
    • 2 x alligator clips
    • 2 x spade connectors
    • 2 x 2 foot pieces of 18ga wire
    • 4 x 1 foot pieces of 18ga wire
    • 1 x magnetic compass of any type
    • *modify length of wires to meet your needs*

    <IMG style="MAX-WIDTH: 800px; ; WIDTH: expression(this.width > 800 ? 800: true)" alt="" src="http://www.inliners.org/tech/tech61.jpg" border=0>


    MAC's ET251 SHORT CIRCUIT FINDER. Quickly locates short circuits in all 12v automotive electrical systems. Eliminates the need to remove upholstery and floor coverings. Operates through metal posts, panels, and other obstructions. Simple hooking to affected fuse posts; induction-type needle indicator pinpoints shorts. Packaged in high impact plastic box; schematic included


    <IMG style="MAX-WIDTH: 800px; ; WIDTH: expression(this.width > 800 ? 800: true)" alt="" src="http://www.inliners.org/tech/tech62.jpg" border=0>


    (Not To Scale)

    Connect the pieces together as shown. This should allow you to hook your tool up in place of a fuse no matter what type of fuses your car uses. The reason I recommend a 20 Amp circuit breaker instead of a 10 Amp one is it allows current to flow longer and thus building more magnetism. This is important especially if the wire that the short is in is buried under items like the carpet, rocker cover, door panel, pillars, etc. The more magnetism we can build the easier it will be to pick it up with our compass. At this point it helps to know how the wiring loom or wires run for the circuit that has the short. A schematic is very helpful here especially if it has component locations. If you cannot find one or your vehicle is older you will have to trace the wire(s) from the fuse on...but this is not that hard and you'll see why. The reason we want to know which way the wire is going from the fuse box is because we're going to use the magnetism that is built buy the electricity along that wire to locate the short. Place your tool into your fuse box or where you pulled the burnt fuse from instead of the fuse and turn the key on to the RUN position. Now what's going to happen is electricity is going to flow to the short. Because we have a circuit breaker in there instead of a fuse we're allowing magnetism to build along the wire. As the current flows through the circuit breaker it starts to heat up (careful the tool may get very hot). The bi-metal strip inside the circuit breaker will eventually bend away from the contact breaking the circuit and creating and open before any damage can be done. This is always associated with an audible "CLICK" from the circuit breaker. With an open, no current can flow through the circuit breaker and the shorted circuit. With no current flowing, the bi-metal strips cools very quickly and reforms itself back to it's original shape and touches the contact allowing current to flow and once again creating magnetism.
    We're going to use this magnetism and our compass to locate the short. Here is how the this works... A wire (conductor) will build magnetism. A short will not. So we put our compass along the wire or wire loom and the current flowing through the wire is building magnetism. This magnetism will draw the north seeking arrow on the compass towards it (one way or another). We leave our compass in place until we hear the "CLICK" from the circuit breaker. When the circuit breaker opens the magnetism will be lost and the north seeking arrow of the compass will deflect back towards the magnetic pole of the earth momentarily. This deflection is important! Because once we get to our short there will be very little or no deflection at all. So after each click and deflection we move the compass about 6-12 inches along the wire, wait, and watch for the needle to deflect as the circuit breaker opens and closes. We continue doing this until we come to a portion of the wire where the needle is not being drawn towards the wire (weak or no magnetism) and there's no deflection of the compass needle when the circuit breaker opens. Congratulations! you've found the area where the short is located. However, you still have not found the short, but at least you know where to dig in. Expose that portion of the wire and locate the short in the wire. Here's a hint - if there's a bunch of wires there, shorts create heat. So look for the hot wire, hot metal, or hot component. Then look for any wire or component that may be broken, cracked, smashed, exposed, or punctured.
    Now that you've found the short, repair it by splicing in a new piece of wire, fixing, or replacing the shorted component. You can cut & solder, use a butt contector, or electrical tape if you have nothing else. At one time automobile manufactures only recommend solder, however, the quality of butt connectors are so good today that many allow this type of repair. Now that you have the short out of your system verify your repair, replace the fuse if necessary, and pat yourself on the back for a job well done.
    That's all there's to it folks. Go for it!


     
  6. qbee42

    qbee42 My other car is a boat

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    I use a clamp-on hall effect DC ammeter for these sorts of problems. That way you can quickly see the draw on any circuit, without having to remove connectors or cut wires. Otherwise I use the same technique as galaxy.

    Tom
     
  7. paulccullen

    paulccullen New Member

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    Thanks everyone for your replies. I went down to the local Schucks auto supply store and got a charger, so the battery should be fully charged in the morning.

    I've had the CAN-view for a couple of years, but this problem is only recent. I doubt that's it, but I'll check it's draw.

    Lights are the first thing I checked. If the problem continues I'll have to resort to your fuse-by-fuse ammeter check suggestion.

    OOH! I did wash the car the other day, a very infrequent event :)

    That sounds cool, I may have to get me one of those (if they're not to expensive)

    Now that I have a fully recharged battery I'll keep my fingers crossed. If it happens again and I discover the culprit I'll let y'all know.
     
  8. richard schumacher

    richard schumacher shortbus driver

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    So the CANview has been in place for a few years, but have you previously ever let the car sit unused for more than three days?

    In Seattle the car must get wet frequently. When you washed it you didn't do something silly, like hose down the inside of the engine/drive compartment, right?

    Did *anything* change just before the problem appeared? New driver, maybe?
     
  9. rick57

    rick57 Member

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    I usually check for draws like galaxee suggested. Put an ammeter inline at the neg cable and see what the system is drawing. But after everything is powered down on a Prius it is not 100-150 ma as she said ( sorry dear ). I have checked on many Prius' and after all is settled down, the draw is only 16-20 ma. Any higher then 50 ma, then start looking for a draw somewhere ( after making sure all lights and acc are off ). Usually start at any fuses that are "hot" all the time; Dome or Horn fuses for instant. After the circuit is found, then narrow it down to the source of the draw by disconnecting components/connectors till it is found. I never use a test light to check for draws since it can be so small, how do you tell if the light is showing 10ma or 100ma? That could be the difference between the battery staying charged or running down.
     
  10. Pepelily

    Pepelily Junior Member

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    so what happend after you fully recharged your battery? did you solve the problem?, did you have to check the car for parastics problems? thanks
     
  11. Easy Rider

    Easy Rider Active Member

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    Since this thread has been dead for about 6 years, the original participants may not be around to answer.

    The most common cause of battery discharge while a vehicle is OFF is the battery itself.
    It is called "self-discharge" and most often is caused by chemical changes that create crystals of sulphates that short out the plates.
     
  12. Pepelily

    Pepelily Junior Member

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    i replaced my battery 2 months ago and this morning my battery was dead, i jumped drive around a litle , turned off car and after 40 min tried to start the car and was dead again so i went to autozone to have it checked and they told me the battery was bad, it did not have any charge and wont take any charge if they tried, so i went to toyota and they give me another one, i installed it by 5pm , it is 9 pm i went outside and unlock my car and seems to be good. i did not turn it on but lights when locked it seemed strong and the lock bip was fine too, i hope it was only the battery i will try tomorrow.
     
  13. Pepelily

    Pepelily Junior Member

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  14. Pepelily

    Pepelily Junior Member

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    did you find out what it was?
     
  15. dorunron

    dorunron Senior Member

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    You have to remember the Prius does not have a "robust" charging system. 40 min drive on a dead battery is not sufficient to fully recharge.

    Also if your battery was two months old and won't hold a charge either you had a defective battery to begin with or you have a serious parasitic drain when the Prius is "OFF". Or it could be you are simply not driving the Prius enough to keep the 12 volt charged properly. It could also be possible the charging system is not working properly. Have you ever run the voltage test on the MFD?

    Weird stuff happening? MPGs dropping? Test The Battery | PriusChat

    It might not be a bad idea for you to invest in a good smart charger and keep your battery charged regularly. It really helps especially if you don't drive the car every day.

    Best of luck to you!
     
  16. Pepelily

    Pepelily Junior Member

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    i haven run that test, i drive every dau 15 millas only and weekends a little bit more, i have had my car for almos 3 years and the first battery i replaced was 2 months ago and its the one that died this morning, like i said im going to check this replacement and we go from that, thanks
     
  17. Pepelily

    Pepelily Junior Member

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    how do you run the voltage test on the MFD?
     
  18. dorunron

    dorunron Senior Member

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    Click on the link I posted in post #15 above. The instructions are there. Pretty simple. If you haven't done this before, print out the instructions and take them with you to the Prius.
     
  19. Pepelily

    Pepelily Junior Member

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    thanks a lot
     
  20. dorunron

    dorunron Senior Member

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    I would invest in a good "smart" battery charger if I were you. Check your voltage regularly and charge as needed to keep the battery as close to full as you can. I usually charge our battery at least once a month. Sometimes more than that if the Prius sits for more than a couple of days.

    A fully charged AGM battery should measure 12.8 volts or higher when measured at the posts with No load using a digital volt meter.

    Battery SOC Chart.jpg