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2003 Prius Runs perfect, then shuts down

Discussion in 'Generation 1 Prius Discussion' started by mnbwca, Jun 11, 2017.

  1. mnbwca

    mnbwca New Member

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    If someone has advice on this, it would be very much appreciated. We purchased a 2003 Prius 2 years ago. According to the mechanic that checked it when we made the purchase, it was in perfect condition and all maintenance was up to date. For the last 9 months it will suddenly shut down and the warning display screen appears. The first time this happened, I was very low on gas, so I could have caused the problem. This scenario has happened two additional times where the car seems to go in a low power mode and I was able to slowly drive it home. The third time this happened, it would not move. A few other times, the warning display screen would appear, but it didn't seem to affect the driving. In those instances, by turning off the car and turning it back on, the warning display screen cleared. The last time, when it was undriveable, I pulled it with the engine on and transmission in neutral, to a mechanic that advertised that he services hybrids and he found code P3125 Inverter Malfunction. He indicated that I need a new transmission. (I live in Omaha and think that the shops here may not be as progressive as in other parts of the country). I pulled it home to think about it and the next morning started it and once again it runs perfectly. The hybrid battery charges fine and the car runs like it's brand new. It appears that letting the car cool off temporarily fixes the problem, but I'm not confident to drive it.
    My questions are:
    1. Could it be something other than the transmission?
    2. Is there a way to test to see if the problem is the electric motor stator? (This is something I think I could tackle and the part should cost around $500).
    When I purchased the car, I was mentally prepared to replace the hybrid battery at some point, but am not sure it makes sense to spend the money on a new transmission and also down the road have to replace the hybrid battery on a First Generation Prius, especially because I don't know if I may have damaged something else trying to limp home.
    Lessons learned from owning my first Prius:
    Never let it run out of gas.
    If the warning light comes on, shut it down, bring it to a dealer and have them scan for codes.
    Once again, I appreciate any help you may have, for I'd love to drive this car for another 150,000 miles.
     
  2. ChapmanF

    ChapmanF Senior Member

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    Those are good lessons. If you're going to be keeping a Gen 1 running, you might also want to have ways of reading the codes yourself.

    I'm surprised that any mechanic would have looked at an "Inverter Malfunction" code and told you what the car needs is a transmission. I wonder if he thought of the inverter? :) I also wonder if he (or you) checked for the fluid-level step in the inverter coolant bottle that proves the pump is working when the ignition is ON. That's a simple thing to check, and the pump's not very expensive if it has given up the ghost.

    In any case, what really matters when you read a code is not the one-liner fortune cookie description built into the scan tool or somebody's cheat sheet, it's the information in the repair manual that goes with that code. In the case of a P3125 in Gen 1, it turns out there are additional detailed "INF codes" that can also be read along with the main code. There are 81 of these possible with a P3125. There are 36 pages in the Gen 1 repair manual on the procedure for pinpointing the cause of a P3125. (This is where the INF code can help, because it lets you jump in at a known place in those 36 pages.)

    If the mechanic has given you any "oh, it must be this" conclusion without going through that diagnosis (especially if it's an odd conclusion, like new transmission for an inverter code), it's probably worth a deeper look, especially as the true cause could turn out to be something less expensive.

    -Chap
     
  3. Brian in Tucson

    Brian in Tucson Active Member

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    Actually, it sounds like he may be right on it. Luscious Garage posted this in their blog Gen 1 Prius Transmission Repair, P3009, P3120, P3125 - Luscious Garage | Hybrid Specialists It could be the MG2, which is the alternator and the left side electric motor.and, depending on your adventurousness, is something you could tackle. I know where there are about 4 of these in junk yards in Tucson & Phoenix. You might try the local "u pull" style jy's in your area. Something in Omaha, Council Bluffs, Lincoln, or even Des Moines?

    I find that having to take them out in a JY is good practice for putting them in your car. Almost worth the price of admission.

    Btw, I've thought of stock piling some of these. I think the local Pick a Part or whatever might sell them as alternators, which would price them at about $20. Summer heat is the only thing keeping me from spending a day pulling them..
     
  4. vaughnstark777

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    Check to make sure your inverter pump is functioning. Key on, remove cap and you should see liquid flowing. Key off, no liquid movement.
     
  5. ChapmanF

    ChapmanF Senior Member

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    Carolyn Coquillette is awesome, and when she puts these details into a blog post, I would take careful note:

    If I'm reading the original post right, and no info codes have been posted yet, here's about where this diagnosis now stands:

    ☐ Shudder during takeoff
    ☐ Louder whine during regen braking
    ☐ Red thermometer
    ☑ Master warning light
    DTCs:
    ☐ P3009
    ☑ P3125 (?) inf 287 (info codes not posted, a 287 would be one out of 81 different possibilities)
    ☐ P3120

    Two out of seven of the gross observations and a 1 in 81 chance on the inf code that hasn't been posted is not yet "he may be right on it" territory for me. For the immediate future, I'd say time would be better spent reading that inf code and checking the inverter coolant circulation than rushing to buy a stator.

    -Chap
     
  6. mnbwca

    mnbwca New Member

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    Thank you to everyone for your advice. I've been busy this weekend, so haven't had time yet to spend more time on it. I do have turbulence in the inverter reservoir, so it looks like the pump is fine. Before I towed it to the mechanic, I used my inexpensive Cen-Tech scan tool I bought at Harbor Freight years ago, and pulled a P3191 code. The technician that pulled code P3125 is not interested in giving me more information, since he just wants to sell me a transmission. I called two other mechanics and the Toyota dealer and everyone said they just replace the entire transmission, but none seemed interested or curious about replacing just the stator. I feel I'm capable of replacing the stator, if I can find out for sure if that's the problem. I'm still not sure exactly how to find the Info codes. Is there a scan tool that I could purchase that would give me the necessary codes to diagnose this problem or do you recommend I bring it to the Toyota dealer to find this out? Also, does the system store codes, or do I need to run the car until it dies again and then has the warning display screen? I like the junkyard idea. If I was lucky enough to find a stater, is there a way to insure that it's not the reason the car is there? Thanks again. This site is amazing.
     
  7. ChapmanF

    ChapmanF Senior Member

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    About 7 years ago, vincent1449p figured out how to query the computers for a bunch of things, including the INF codes; there's a big thread about using the ScanGauge II with the '03 Prius, where the SGII is a thing you can buy in the PriusChat shop that is mostly for displaying some extra gauges while you drive, but you can enter extra codes into it and have it query for those. The same info was also ported over for use with the Torque app that runs on a phone. If you have hackerish tendencies, you should be able to use the same information with about anything using an ELM327 chip.

    The easy way is if you have a sort of burner laptop, a cheap J2534 cable and Toyota Techstream, which you'll find a lot of threads here about.

    Most of the computers do keep historical codes for some period of time. If you're using Techstream, sometimes you can see a "freeze frame" with a given code, where a lot of other information was saved at the instant the code was set. So you could try looking for historical codes, and if you find them, great, and if you don't, then you just wait for the next occurrence.

    I would definitely put thoughts of a stator way to the back of my mind for now, unless/until more codes read or info comes in all pointing to that out of the multitude of other possibilities.

    -Chap
     
  8. Patrick Wong

    Patrick Wong DIY Enthusiast

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    Odometer reading?

    My advice is that the OP needs to get Mini VCI so that he can determine the DTC without reliance on someone who has a financial interest in influencing the information provided to the OP.

    I also suggest that the OP should do some of the basics, like replace the iridium spark plugs if that has not been done in the last 60K miles, and clean the throttle body interior and throttle plate. Make sure the engine air filter is clean. Then see if the issue continues to come back.

    Also, make the Prius READY and look for fluid turbulence in the inverter coolant reservoir. If this cannot be seen then the inverter coolant pump has failed.
     
  9. mnbwca

    mnbwca New Member

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    Thanks for the help. The throttle body and mass air sensor do look dirty but could that have anything to to with this problem if I always hear the engine running when this happens. In my title I said it shuts down but what happens is the warning display screen comes on and the engine continues to run but the car sort of goes into what I call a safe mode where it limps home with very little power. The last time it happened it would not even move but the engine always seems to be running. The shop that scanned the P3125 code has no interest in helping me out after I said that I didn't want to replace the entire transmission and I would like more information to find out what part of the transmission was the problem. I do have turbulence in the inverter reservoir and the air filter is new. I'm not sure about the spark plugs and the car is at 151,000 miles. Heat seems to have something to do with the problem. We were driving the car when it happened the 1st two time and the last time the car was running perfect on a hot day we parked it; went into a store and when we came out I turned the key the engine starts to idle but the warning lights come on and the car would not move. After it sat for about an hour it had just enough power to make it across the street to the shop that works on hybrids. After I declined the transmission replacement my wife pulled me home with my truck and I had the prius engine running and the transmission in neutral so the brakes and power steering were working fine. The next morning after sitting in my garage all night it started up and runs like it is new. It also looks like it is new.I'm going to look into the mini VCI. With this additional information do you still think it could possible have something to do with the gas engine? Thanks again.
     
  10. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The Classic Prius is known for having an engine low-power or no-start issue associated with the throttle body building up deposits. I personally experienced this with my 2001 many years ago when visiting Palm Springs in hot summer weather.

    When you try to start the engine - just because you see/hear the engine spinning, that does not mean the engine is actually running. It could just be MG1 spinning the engine trying to get it to start. Proof of whether the engine is actually running is that you can depress the accelerator pedal and the engine speeds up.

    The cosmetic appearance of the car has very little to do with its actual powertrain performance.

    Hence I suggest that you ensure the car is current on its scheduled maintenance before you look for an obscure and costly root cause.
     
  11. mnbwca

    mnbwca New Member

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    O.k. thanks!!! I will get on the throttle body and spark plugs in the morning.
     
  12. arkadiy

    arkadiy New Member

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    so, was the throttle body guilty? End of story?