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05 Prius engine won’t start after main HV battery pack replacement.

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by KenStewart, Feb 28, 2019.

  1. KenStewart

    KenStewart New Member

    Joined:
    Feb 27, 2019
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    Location:
    Colorado
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    I replaced two battery cells out of the main HV battery pack using all safety recommendations from Toyota. Everything went well and the car worked afterwards. I made the mistake of testing the voltage incorrectly and the battery failed shortly after. I replaced a third cell. Now when I push the power button, the computer comes on but no speedometer and no running engine. I figured I must’ve triggered a code or something so I re-did it, same thing happened. I have most of the normal procedure down very well since I have done it three times. If anyone has any suggestions it would be greatly appreciated.
     
    #1 KenStewart, Feb 28, 2019
  2. KenStewart

    KenStewart New Member

    Joined:
    Feb 27, 2019
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    Location:
    Colorado
    Vehicle:
    2005 Prius
    Model:
    ----USA----
    The codes that trigger are:
    P3030
    P0A0D
    P3000
    P0420
     
    #2 KenStewart, Feb 28, 2019
  3. SFO

    SFO Senior Member

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    Feb 7, 2017
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    Location:
    Northern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Welcome to PriusChat!!

    What kind of OBD2 reader are you using to retrieve those DTCs with?

    For that P0A0D - first check the orange HV battery interconnect, did you install it correctly? (flip up, push down)

    Here are the workups for the DTCs in the order you've posted them, for DTC P3000 you will need the sub code (INF) to narrow it down :

    P3030 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Prius%20Service%20Manuals%202004/%E4%BF%AE%E7%90%86%E6%89%8B%E5%86%8C/04pruisr/05/20zmw/cip3030b.pdf

    P3000 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Prius%20Service%20Manuals%202004/%E4%BF%AE%E7%90%86%E6%89%8B%E5%86%8C/04pruisr/05/21bpm/3000123.pdf

    P3000 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Prius%20Service%20Manuals%202004/%E4%BF%AE%E7%90%86%E6%89%8B%E5%86%8C/04pruisr/05/21bpm/3000388.pdf

    P3000 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Prius%20Service%20Manuals%202004/%E4%BF%AE%E7%90%86%E6%89%8B%E5%86%8C/04pruisr/05/21bpm/3000389.pdf

    P0420 : https://share.qclt.com/%E4%B8%B0%E7%94%B0%E6%99%AE%E7%91%9E%E6%96%AF%E5%8E%9F%E5%8E%82%E8%8B%B1%E6%96%87%E6%89%8B%E5%86%8Cpdf%E6%A0%BC%E5%BC%8F/Prius%20Service%20Manuals%202004/%E4%BF%AE%E7%90%86%E6%89%8B%E5%86%8C/04pruisr/05/2054m/cip0420.pdf
     
    #3 SFO, Mar 1, 2019
    Skibob and Raytheeagle like this.
  4. gregT

    gregT Junior Member

    Joined:
    Sep 19, 2017
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    Location:
    holmen
    Vehicle:
    2008 Prius
    Model:
    II
    Yeah, double/triple check that you not only flipped the lever, but SLIDE the lever after its flipped.. I did the same thing..
    Note: this is NOT my video...
     
    #4 gregT, Mar 20, 2019
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