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Brake failure

Discussion in 'Gen 2 Prius Main Forum' started by nickshelley, May 10, 2007.

  1. nickshelley

    nickshelley New Member

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    While traveling slowly the brakes suddenly didn't respond. After pushing and pumping it came to a stop. Buzzer and warning light on. If there were anything ahead it would have struck it. Turned it off and on and it's fine. Dealer says codes were generated and can't find problem. Seems I'm not the first. LOVE the car but this is unacceptable.
    All help would be appreciated.
     
  2. auricchio

    auricchio Member

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    Why do you say you're not the first? I've not heard of this before.

    The dealer should be able to figure out what's wrong with the stored codes. Make them escalate the problem to the regional Toyota people if necessary; it isn't something trivial.
     
  3. jdenenberg

    jdenenberg EE Professor

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    <div class='quotetop'>QUOTE(nicks @ May 10 2007, 02:34 PM) [snapback]439314[/snapback]</div>
    Nick,

    I'm another "Old-Timer" (2004 with 85,000 miles) and had never seen a brake problem of this nature discussed in any Prius droup. Report the codes here and one of the Guru's may be able to identify the source of the problem. In case of a re-occurrence, remember that you have an emergency brake and it is an old fashioned, reliable, mechanical linkage.

    One point, below 7 MPH the system uses only the friction brakes, regeneration is used to slow the car at higher speeds.

    JeffD
     
  4. nickshelley

    nickshelley New Member

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    I've read at least two other stories on this site regarding this phenomenon. I'll update as I learn more from service. Thank you for responding.
    Nick,

    I'm another "Old-Timer" (2004 with 85,000 miles) and had never seen a brake problem of this nature discussed in any Prius droup. Report the codes here and one of the Guru's may be able to identify the source of the problem. In case of a re-occurrence, remember that you have an emergency brake and it is an old fashioned, reliable, mechanical linkage.

    One point, below 7 MPH the system uses only the friction brakes, regeneration is used to slow the car at higher speeds.

    JeffD
    [/quote]
     
  5. Tempus

    Tempus Senior Member

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    <div class='quotetop'>QUOTE(nicks @ May 10 2007, 04:05 PM) [snapback]439425[/snapback]</div>
    Please provide links or references
     
  6. galaxee

    galaxee mostly benevolent

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    what codes were generated? can't help much without them. dealer should not have let your car leave their property. if it happens again and you hit something, you've got a lawsuit, easy.

    either go back or find another dealer to take care of this. and get those codes, we may be able to help ya out.
     
  7. efusco

    efusco Moderator Emeritus
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    The Prius has a triple redundant braking system, the last link of which is a pure mechanical brake. While not impossible, it is exceedingly unlikely that all three systems could/would simultaneously fail. And in the case of the mechanical system a restart would not fix that.

    I can't explain what happened, but, like others, would like to know what DTCs were generated.
     
  8. Bill Lumbergh

    Bill Lumbergh USAF Aircraft Maintainer

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    I recall another case where someone complained of brake failure, codes were stored, and the dealer said the system was fine. SOmething about an "accumulator" was mentioned.

    Several posters recommended pushing the issue all the way up the Toyota chain. It's a safety thing.

    Hope it never happens to me.
     
  9. F8L

    F8L Protecting Habitat & AG Lands

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    This is the first I've heard of it also. Please provide links to the posts you've seen if possible and please keep up updated on what happens with your car.
     
  10. syncmaster

    syncmaster Member

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    <div class='quotetop'>QUOTE(nicks @ May 10 2007, 02:34 PM) [snapback]439314[/snapback]</div>
    please help us help you.... answer the following questions.

    What buzzer and what warning light ?

    Road conditions ? (dry,wet,gravel, sand, raining)

    What speed were you driving ?

    You say you had to pump the brake....was the pedal going to the floor before you pumped?


    Are you aware that if you are applying brakes and drive over a pot hole that could trigger the ABS system and you will feel the brakes stop working for a second or 2 ?
    (this would not generat error codes.... but you might have had error codes before this happened but no one checked for them before.)

    Note: you can over ride the ABS by applying more pressure on the brake.(no need to pump)
     
  11. hobbit

    hobbit Senior Member

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    It would be useful to know which "buzzer" you heard in this case,
    because the braking system actually has its own warning beeper that
    issues a loud, high-pitched scream if the brake system can't build
    reserve pressure or something else goes wrong with the hydraulics.
    You can reproduce that by pulling the "ABS MTR" and "ABS MTR 2"
    blue relays out of the block under the hood, and then pumping the
    pedal a few times. [Pulling those, in fact, is a safety procedure
    to do before doing any brake work.] It was either that, and/or the
    normal beeper that goes on when, for example, you open the drivers
    door while you're in Drive or Neutral.
    .
    The pot-hole issue isn't really ABS, it's the regenerative system
    giving up. See this for much more info.
    .
    _H*
     
  12. syncmaster

    syncmaster Member

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    <div class='quotetop'>QUOTE(hobbit @ May 11 2007, 08:10 AM) [snapback]439788[/snapback]</div>
    No, I am talking about the ABS cutting in because the wheels bounced up off the road as you were stopping.
    This happens with alot of cars not just prius.

    Here is a link to another reported brake failure and they also talk about the ABS cutting in.

    http://priuschat.com/index.php?showtopic=12393&hl=
     
  13. Soylent

    Soylent The v isn't a station wagon! It's just big boned

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    I've noticed that when the ABS kicks in, it DOES feel like I wont stop. And yes, warning lights do start flashing. Perhaps this is a case of the ABS kicking in accidentally or something?
     
  14. nickshelley

    nickshelley New Member

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    Thank you all for your replies. We had a funeral Friday & are finally back on track. To the matter at hand...

    I took the car into the dealer Thursday morning. They kept it all day Thursday & Friday. I picked it up Saturday morning. The dealer said it was "a fluke". The service invoice said it was, "no concern". There were two codes stored in the system P0AOF & C1300

    The incident took place on Wednesday afternoon. The car was parked on a smooth, dry, asphalt street. I got in, started the car, pulled slowly away from the curb, made a slow left at the intersection, slowly coasted to a stop light. This whole time there is no traffic ahead or behind me & I am going approximately 7 mph. I put my brakes on at the stop light & they do not stop at the usual depression of the peddle. I put them basically all the way to the floor and the car does stop.
    As to the sound, it is the high pitched squeal described in this thread. I heard it from the moment I either started the car or pulled away from the curb. I was returning from running an errand downtown, and I, at first, attributed the sound to the ambient noise of downtown (trucks backing up, etc.). I had the driver & passenger windows all the way down. I could not tell if the sound was outside or inside the car.
    When I attempted to stop at the red light and realized there was a problem, I looked at the dash and saw the indicator light, which was a yellow exclamation point w/in yellow parenthesis.
    By this time, the light turned green, There was a pedestrian crossing from the opposite side of the street toward me & the car behind me by now was honking its horn. I waited until the pedestrian crossed the street then made a right hand turn and pulled over.
    AfterI made the right there were no cars behind me. I was experimenting with the brakes a bit before I pulled over and it was the same: the car only stopped with the brakes to the floor. I pulled over & then turned the car off. I looked up the indicator light in the manual & the only advice it gave was to take the car into the dealer immediately. I restarted the car & the brakes were restored. No warning light or noise and a normal dash read out.
     
  15. SW03ES

    SW03ES Senior Member

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    Weird...

    Hasn't happened since?
     
  16. ystasino

    ystasino Active Member

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    That is scary, I hope the someone can document what these error codes mean? Did the dealer say what these codes mean?
     
  17. hobbit

    hobbit Senior Member

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    Hmm. *That* sounds like you're out of brake fluid. The system
    *does* use hydraulic pressure as the signal input to braking in
    general, including regen.
    .
    Oh, now wait a sec, you said "high pitched squeal". Guess what,
    that's the little alarm beeper box attached to the brake system,
    mounted under the dash above the pedals. That goes off if you've
    lost brake pressure, for whatever reason -- either the accumulator
    pump not running, lack of fluid, etc etc. Are you familiar with
    the sound of the pump building brake pressure [almost every prius
    driver is]? Do you hear it if you press and hold the pedal a couple
    of times? Is the fluid reservoir over near the right-hand strut
    tower filled properly?
    .
    P0A0F is sort of one of those generic "engine failed to start", but
    issued by the hybrid controller. C1300 is more relevant, "skid
    control ECU failure" which doesn't really spell out *what* it
    thinks the problem is, but who knows, there could be a replacement
    ECU in your future. The real question is, did it fix itself in
    the meantime, and did Toyota perhaps do something they don't even
    know about to set it right, such as reseat connectors, etc?
    .
    _H*
     
  18. nickshelley

    nickshelley New Member

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    Hasn't happened since.
    Is scary, lame, exciting.
    Not familiar with the sound of the pump. I'll listen today.
     
  19. nickshelley

    nickshelley New Member

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    Update:
    Happened again today.
    High pitched warning
    "Brake" warning
    "ABS" warning
    Brakes feel like they're dragging
    Tire chirps at hard brake low speed
    Pull to side at high speed hard brake
    Pedal feels strange
    Right front wheel/rotor hot

    Back to the dealer

    Nick
     
  20. galaxee

    galaxee mostly benevolent

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    that alarm goes off when the actuator loses pressure in the brake system. but the skid control ecu could be telling the actuator to not keep pressure. those should be thoroughly investigated.

    basically, when the electronic system fails, you revert to hydraulic- front brakes only, no power assist. in heavy traffic you could easily hit someone.

    refuse to take the car back from the dealership until they have done something about it. this is not a safe condition for you to be driving.