Good replacement for ballast/ headlight assembly

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by coppercumin20, Dec 15, 2024.

  1. coppercumin20

    coppercumin20 Junior Member

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    Hey all,

    My front passenger side headlight on my 2006 has gone bad. I replaced the halogen bulb a few months ago, and it's already blown. Tried replacing the bulb again recently - did not work. My father and I tried flicking the headlights on and off a few times - nothing. The fuse looked fine, and when we swapped the right/left fuses the driver's side worked and the passenger did not. The right headlight does not turn back on at all. The left is fine. The floodlights both work.

    My guess is that it's the ballast. It's possible there's also moisture getting into the assembly in some way - I'm actually not sure how to check for that. Only other thing I can think of is that I somehow managed to put a halogen bulb in an HID assembly the first time, but I'm 98% sure that's impossible.

    I've been shopping around for a replacement ballast, but looking at the instructions (and the apparent widespread issue of the "OEM" part having too short a wire), I'm wondering whether I'd be better off just replacing the entire headlight. My 2006 has 180,000 miles on it, and the previous owner did not take particularly good care of it, and I've been treating it as a beater. I already dropped an obscene amount of money this March replacing the brake actuator.

    Does anyone know how to get my hands on a ballast with the *correct* length? I've spliced wire before but I'm lazy and don't want the hassle. Alternatively, can anyone recommend a good brand for replacing the entire right assembly? I can find used original for about 150$ in my area, but given how old any gen2 is at this point that seems like a good way to spend money on a *new* bad ballast in 2 years time.
     
  2. Tombukt2

    Tombukt2 Senior Member

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    We're getting our terminology mixed up here halogen the word halogen has nothing to do in the world of HID headlights bulbs and housings That's a D4S bulb or something similar if you have factory HID headlights in your Prius generation 2 if you have halogen then you have regular filament halogen bulbs that get hot enough to burn your fingers to the point where you might need a skin graft they're very hot regular old timey bulbs You can change your old timey halogen bulbs to fanless LEDs that are extremely bright and whatever color spectrum you want or you have HIDs and the ballast or the bulbs are going bad and you buy the a l l a h i d to LED conversion and follow the instructions to wire for ballast bypass and then you're running off the 12 volt for your new LED bulbs in your factory HID housings and you're not using your ballast or anything else just the shutters for the low and high beam transition and the bulbs you just purchased and that's it so I'm not sure what it is you have or what it is you're trying to do and the fuse business I'm not sure of the one that's not working in the fuse that you move replace that fuse get rid of ballasts bypass them convert to LED and you won't visit this problem the rest of your tour with the car
     
  3. Tombukt2

    Tombukt2 Senior Member

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    If you're doing the HID conversion on your HID car you're leveling will remain in check if you're putting LEDs in the halogen housings you're going to need to crank down on the adjuster 8 half turns or a tad more and you see your cut off on the garage door in front of you set that at the proper height than you're done You have no automatic adjusting on the halogen Prius
     
  4. coppercumin20

    coppercumin20 Junior Member

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    I am not trying to convert to HID bulbs. I did not know what a ballast did, and did not realize the halogen headlights don't have them. I have halogen bulbs. If there isn't a ballast I don't know what's wrong with the headlight.

    The point of switching the fuses was to determine whether the fuse for the right headlight was bad. I put the fuse for the left headlight (which works) in the right fuse location, and the fuse for the right headlight (which doesn't) in the fuse spot for the left headlight. When I swapped the fuses, the left headlight still worked, and the right still did not. So it's not the fuses.'

    I am not interested in upgrading my headlights. I am trying to troubleshoot a failed headlight, and fix the problem in the most cost-efficient manner possible.
     
  5. rjparker

    rjparker Tu Humilde Sirviente

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    The typical problems on gen2 headlights are the melted connectors and cheap halogen bulbs.



    IMG_6930.jpeg
    Also use Sylvania Basic H4 bulbs NOT high intensity versions that create more heat and burn out quick. $19

    IMG_6931.jpeg
    Check the ground as well
     
    #5 rjparker, Dec 16, 2024
    Last edited: Dec 16, 2024
  6. coppercumin20

    coppercumin20 Junior Member

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    So it's probably the connector that needs replacing?
     
  7. rjparker

    rjparker Tu Humilde Sirviente

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    ....
     

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    #7 rjparker, Dec 16, 2024
    Last edited: Dec 16, 2024
  8. coppercumin20

    coppercumin20 Junior Member

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    Yes, I did. Why do you think the issue is the connector? Just based on probability (common issue), or is there a way for me to check that this is the problem?
     
  9. rjparker

    rjparker Tu Humilde Sirviente

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    I stand corrected, change the ballast....
     
  10. coppercumin20

    coppercumin20 Junior Member

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    wait, why did you change your stance here? I thought halogen headlights didn't have a ballast?
     
  11. Tombukt2

    Tombukt2 Senior Member

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    Yes you did ....What,? Check for melted connector H 4 3 pin wen lo beam on chk voltage on good lamp . Should have same power on non working side. If so the look at bulb led will out last halogen by like 3 times so generally most cost effective . Whether you want to change them or not.o have 3 cars with these hid and halogen originally .
     
  12. ebikeman

    ebikeman Junior Member

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    Sometimes they just don't make a good connection. I used to take the light out, put it back in and wiggle it and it would come on. Still do it with my yellow lights in front.
     
  13. rjparker

    rjparker Tu Humilde Sirviente

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    Which is why you change the plastic factory connectors for the $7 ceramic connectors. Just find somebody who can read a diagram (optional) and knows how to splice a decent sized power wire.

    With your symptoms, assuming they are reported accurately, your relays and grounds have to be good. The headlight housing has nothing to do with the circuit. We will assume you checked the fuses. Unless you have rodent damage to your wires, it is bad connectors at the bulb.