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Voltage drop on 12V when power windows engaged?

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by pasadena_commut, Nov 13, 2024 at 11:21 PM.

  1. pasadena_commut

    pasadena_commut Senior Member

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    I have been driving around for a while with a voltmeter display stuck in the power outlet under the glove box. It typically reads 14.3 V or 14.4 V for a second or two after the car starts and then falls quickly, like less than 5 seconds, to 14.1 V where it sits the rest of the time. Doesn't matter what sort of driving, fast, slow, sitting at a light, accelerating, decelerating, always 14.1 V. However, I recently noticed when parking the car (not moving, parking brake set, the ICE has turned off, transmission may or may not be in P, car still in READY) that if both front windows are engaged "up" at the same time it drops to 13.7 V. Do only one window, either one, and it only drops to 13.9 V.

    Seems odd to me that the front window motors can cause a voltage drop like this when all sorts of other changes during driving don't.

    Anybody else see this voltage drop under the stated conditions?

    Thanks
     
  2. dolj

    dolj Senior Member

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    Yes, this seems normal. Six to seven tenths of a volt is not much in reality and those motors actually do draw a bit when engaged.

    The 14.1 to 14.4 V you are seeing tells me your 12 V battery has seen its best days and is now on the way out.
     
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  3. pasadena_commut

    pasadena_commut Senior Member

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    Thanks.

    I knew this 12V had very little capacity, but it still holds voltage OK overnight, and still has enough oomph to get the car to READY.

    This voltage drop struck me as strange because, since it is in P, the inverter is still operating - it won't let the 12V run down, and if hobbit is right, I could probably unhook it entirely and the car would still be in READY. So I assume what what the voltmeter is seeing is the output of the inverter, and not the voltage on the 12V battery alone. If it was the latter one would expect that the voltage would start falling back towards 12.7 (ish) as the car sat, and that doesn't happen. However much these little motors pull, it cannot compare with, for instance, the cabin fan, and turning that on and off doesn't change the voltage reading. Honestly I thought the most likely explanation was that the charger port and the motors were in the same or somehow related circuits, so that the observed voltage change was due to the voltage drop across the motors, or something like that.
     
  4. ChapmanF

    ChapmanF Senior Member

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    Compare the numbers on the fuses.

    For another part of the story, a person might look at the wiring diagram, for the routing of the circuits that feed the window motors, the cabin fan, and the outlet where your voltmeter is plugged in.

    I haven't looked, but you may find that the windows and the outlet have a nearer common ancestor in the power distribution tree than either has with the cabin fan.

    Your voltmeter, after all, isn't showing you that the 12-volt battery or the converter has been pulled down by that amount, only that the voltage on the circuit serving that outlet has.
     
  5. pasadena_commut

    pasadena_commut Senior Member

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    Exactly. It made no sense that the cabin fan, which can draw a lot of current, didn't affect the reading, whereas the window motors did, if the reading was at the battery. Makes me wonder where the MFD is sensing the 12V value it shows in testing mode. Probably on yet another circuit, most likely its own 12V input, and not on the thick wire that connects the positive battery post to the fuse box under the hood.
     
  6. ChapmanF

    ChapmanF Senior Member

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    Sure, the MFD reads the voltage at some internal point within itself, as other threads have noted.

    But it seemed your OP said you were using a discrete voltmeter plugged into one of the power outlets. That, of course, is reading the voltage at that power outlet. Same idea, different spot.

    You could be understanding the current drawn by the window motors. Look at the numbers on the fuses.
     
    #6 ChapmanF, Nov 14, 2024 at 6:58 PM
    Last edited: Nov 14, 2024 at 7:08 PM
  7. rjparker

    rjparker Tu Humilde Sirviente

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    Actually a small dc motor driving a window can pull a substantial number of amps and is essentially all on at once. The cabin fan is a variable speed motor capable of ramping up or down starting at low current. In addition a blower wheel has little resistance at low speeds.
     
  8. pasadena_commut

    pasadena_commut Senior Member

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    Well, hand waving, ballpark 10A for either one window motor or the blower (at some speed). Hard to figure it out from the fuses for the window motor, as multiple fuses seem to be in play, and the owner's manual description of the fuses doesn't sort it out. HTR is a 40A fusible link in the engine compartment, and that one, I believe, protects the cabin blower.

    On a somewhat related tangent, the 12V (OEM battery) was reading 12.2V today, so attached it to a charger (max 2A, in reality rarely above 1A) and 4 hours and 45 minutes later the charger thought it was full. That's at most 4.75 Ah, changing SOC from 34% to 100%. Yet when the battery was tested before and after recharging (with a little HF tester, right on the battery) these were the numbers:

    SOH % 70 79
    SOC % 34 100
    Ah 39 42
    volts 12.21 12.78
    R mOhms 9.41 8.86

    If the charger kept track of what it was putting in it would have rated this battery with a capacity of around 7.2 Ah, but the testers always show high Ah values, like here. I wonder if anybody makes a charger which keeps track of the charging profile and outputs an equivalent set of numbers that result from the time charging? The little electronic battery testers seem to be extrapolating the Ah from just a few seconds of discharge, and then assume the battery will keep going at that rate.
     
  9. ChapmanF

    ChapmanF Senior Member

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    If you're curious enough about where the voltage drop occurs that you're seeing with your outlet voltmeter, the owners' manual won't have enough information for you, and you'll want the wiring diagram.

    Toyota Service Information and Where To Find It | PriusChat
     
  10. pasadena_commut

    pasadena_commut Senior Member

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    The plugin voltmeter has two USB sockets on it, rated at 2.4A each. Never used them before. Today plugged in a small flip phone, and the voltmeter display then alternates between voltage and current, which are 12.0 V and .75 A respectively. Unplug the phone and the voltage instantly jumps back up to 12.1. So oddly current through the device itself is enough to change its voltage reading, no window motors needed.
     
  11. ChapmanF

    ChapmanF Senior Member

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    So drawing about an amp on the circuit drops about a tenth of a volt, or the overall resistance of that plug and its wiring back to the source is around a tenth of an ohm, I wouldn't have too much trouble believing that.
     
  12. pasadena_commut

    pasadena_commut Senior Member

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    Seemed a little high to me. .1V/.75A = 133 milliOhms.

    Electrical connectors, if not dirty or corroded, are rarely more than a milliOhm, and often much less. Let's allow for 5 of those at 1 milliOhm, so 5 milliOhms. The copper wire from the 12V battery to the fuse box in the engine compartment is a large gauge, not sure which exactly, but let's say 15 ft at 6 gauge, which would only be another 4 milliOhms. 9 milliOhms so far. Presumably the path back through the body to the negative post should also be on that scale. 13 milliOhms. That leaves the smaller wires from that fuse box to this meter, and then from there to the nearest ground. 10 ft (?) of 14 gauge(?) copper, adds another 25 milliOhms and a total of 38 milliOhms. It is order of magnitude the same as 133, but high by 3 X (ish).

    On a 17 year old car I would guess that the extra resistance is probably dirt or corrosion at some of the connectors, or if there is a relay in there, the contacts might not be the best shape. Nothing terrible, just not what it was when it rolled out of the factory. Definitely not enough to bother trying to find it. Especially because it might not really be .1V, it might be .03 V and 14.1 was really 14.07 rounded up and 14.0 was 14.04 rounded down, and .03/.75 = .04, which would be very close to the hand waving total resistance estimate.