1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Pest chewed through wires, need to identify part/wires needed

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by AnotherPriusPerson, Sep 11, 2024.

  1. AnotherPriusPerson

    AnotherPriusPerson New Member

    Joined:
    Feb 9, 2024
    9
    1
    0
    Location:
    USA
    Vehicle:
    2009 Prius
    Model:
    ----USA----
    Not my first time on here with wire issues. Last time was because of human screw up, this time because of a pest.

    This is a 2009, second generation Prius.

    Here's the part that got chewed through. If someone could identify the part I need, or the wire types I need to buy, I'd appreciate it. I have all the tools already for crimping and connecting wires from last time, at least, so that's one bonus lol.

    20240911_145103.jpg 20240911_145114.jpg 20240911_145139.jpg

    The hood latch also broke simultaneously which I imagine is going to be much more annoying to replace than this wire connection.
     
    #1 AnotherPriusPerson, Sep 11, 2024
    Last edited: Sep 11, 2024
  2. AnotherPriusPerson

    AnotherPriusPerson New Member

    Joined:
    Feb 9, 2024
    9
    1
    0
    Location:
    USA
    Vehicle:
    2009 Prius
    Model:
    ----USA----
    In case anyone is wondering, the sensor is called a Prius Inverter Circuit Breaker Sensor. It's also called Circuit Breaker Sensor #1 by the official online Prius Parts Center. The part number is G4845-47020.

    I can't seem to find it anywhere except for Ebay and the official Toyota stores. I'd like to just drop in some local car shop but looks like that's a no-go.
     
  3. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,902
    16,209
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    I don't see any sign that anything bad happened to the circuit-breaker sensor itself, only to the two wires connecting to it.

    If you're just going to use splicing materials you already have on hand to repair those wires, there may be no need to look up any parts.

    You could buy Toyota's repair terminals for the yellow connector, and if you wanted to do that, you could find the part numbers in the online wiring diagram, as this post describes.

    But I don't see any advantage to doing that here. The repair terminals come with short lengths of wire attached, which you still have to splice to your original wires; the usual lengths would put the splices just about where you could just splice what you've got already. I don't see any sign of damage nearer to the terminals or connector.
     
    Mendel Leisk likes this.
  4. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    It looks like that piece of wire loom was also chewed at its base. If the wire visible there is actually damaged (hard to tell from the picture) the OP may need to unwrap the wire harness a little below that point to get an inch or so of clean wire to splice to. There is plenty of clean wire on the plug side already. A new piece of wire loom might also be a good idea, that one has seen better days.
     
  5. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Get one from a junkyard.

    Or did you mean the cable to the hatch broke? That is much more common than the latch itself breaking. The part number for that cable is 53630-47030, MSRP is $55 but one local Toyota dealer is selling the OEM part for $41.

    Hood Lock Control Cable Assembly #53630-47030 | Autoparts.toyota.com

    The Dorman one is $24 at RockAuto. Given the abysmal quality of most things Dorman and the high PITA factor of a stuck hood, I would spend the extra $17 for the real deal.
     
    Danno5060 and AnotherPriusPerson like this.
  6. TMR-JWAP

    TMR-JWAP Senior Member

    Joined:
    Aug 12, 2016
    6,404
    6,062
    0
    Location:
    Columbia, SC
    Vehicle:
    2007 Prius
    Model:
    Touring
    The toyota part number is on the sticker on top of the cube. It's a safety relay that kills the main relays in the HV battery if the air bags deploy.
     
  7. ChapmanF

    ChapmanF Senior Member

    Joined:
    Mar 30, 2008
    24,902
    16,209
    0
    Location:
    Indiana, USA
    Vehicle:
    2010 Prius
    Model:
    IV
    I think it's an inertial sensor in its own right, independent of the airbag system. It will make the battery relays drop out if it detects the g force of a collision ... which ought to usually coincide with when the airbags deploy, but those have their own controller and sensors.
     
    AnotherPriusPerson likes this.
  8. AnotherPriusPerson

    AnotherPriusPerson New Member

    Joined:
    Feb 9, 2024
    9
    1
    0
    Location:
    USA
    Vehicle:
    2009 Prius
    Model:
    ----USA----
    Okay I replaced the part. Crimped it and wrapped it up.

    If anyone is wondering, it's extremely cheap on ebay. $15ish for the plug and wire, plus it comes with the part it connects into as well. I didn't need that part, but maybe you will.

    This also fixed the P3138 error code my Prius was getting. If anybody is getting that error code popping up, make sure this part and the wires connecting it are working fine.

    Yes, poor phrasing on my end. The cable broke and from what I've seen about replacing it, it is such a pain.

    Thanks for the response on good replacements! Helpful.

    Thanks for explaining this. I was wondering why this was giving me an "impact sensor" error code and nothing I saw online explained this specific function of the part in question.
     
  9. MAX2

    MAX2 Member

    Joined:
    Aug 12, 2024
    371
    88
    10
    Location:
    Third Rock from the Sun
    Vehicle:
    2007 Prius
    Model:
    N/A
    AnotherPriusPerson likes this.
  10. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,667
    39,220
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    Yeah just get wire of the same gauge, splice it in. My lawn mower extension cord comes to mind...

    upload_2024-9-17_9-25-7.png
     
    #10 Mendel Leisk, Sep 17, 2024
    Last edited: Sep 17, 2024
  11. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    That cord has at least 3 splices in it. Is that black stuff electrical tape? OSHA would not be pleased:

    I admit to having temporarily repaired extension cords using self fusing silicone tape on the outside, but those cords were replaced soon after, and no part of them was ever inside a structure during use.

    Not that OSHA has any say in Canada.

    I have never seen an "approved splice kit", but suspect that it would cost more than a replacement cord in most cases.
     
    Mendel Leisk likes this.
  12. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,667
    39,220
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    interesting; thanks for the tip.
     
  13. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Those are nice little wooden ramps behind the extension cords. I think I will make some. Maybe with one more 2x4 for a little more width. How long are the sloped parts?

    To get enough lift on the Prius that the floor jack would work on the front lift point it was being driven up on scrap 2x10s. Unfortunately last time they were employed one of them split. Yes, right down a grain line, as one would expect. Luckily it split with the wheel already up on it, which held it together mostly, so the split only opened up about a 1/4".
     
  14. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,667
    39,220
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    IMG_5581.jpeg
     
  15. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Thanks for the diagram.

    Why the asymmetry on the end slopes?
    Are the 2x4's glued together, or just clamped by the threaded rods/washers/nuts?
     
  16. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
    Oct 17, 2010
    56,667
    39,220
    80
    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    No asymmetry: right end dimension for threaded rod, and left for slope commence. Note CL sym notation.
    No glue, just bolts.

    IMG_5586.jpeg
     
    #16 Mendel Leisk, Sep 24, 2024
    Last edited: Sep 24, 2024
  17. pasadena_commut

    pasadena_commut Senior Member

    Joined:
    May 2, 2019
    1,711
    515
    0
    Location:
    Southern California
    Vehicle:
    2007 Prius
    Model:
    N/A
    Ah, I see it now. Thanks.