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MPG and the 12 volt battery

Discussion in 'Gen 2 Prius Technical Discussion' started by tkc100, Aug 2, 2024.

  1. tkc100

    tkc100 Junior Member

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    I hope that I am now reporting the findings from a long journey that has come to an end. Starting out I knew very little about the OBD system within my little Prius. However, now thanks in large part to this community I know a great deal more than I did in the beginning.

    I hope that my experience and what follows will assist others.

    Sometime ago I posted a thread voicing my concerns about my lack of fuel economy.

    My troubleshooting was a process of learning and elimination. After satisfying myself that the engine was running as good as could be expected and eliminating other small things, like error in calculating my fuel economy, tires, etcetera I was led to the 12 Volt battery. The battery voltage was consistently a “little” off. That is because I was only reading the battery voltage with the engine running. The defect only showed itself when the vehicle was in the (IGN) mode and the battery was under a load. Not much of a load. I thought it was a long shot because at the time I could not figure out how a defective 12 Volt battery could affect fuel economy. Even now I only have a theory on how this might happen, but I am here to tell you a defective battery did in fact affect my fuel economy. MPG when from ≈ 32 mpg to 42 mpg HWY instantly and all that I did was change the battery. The ECU is still learning and perhaps it will even get better. See the attached file for details of the data.

    Here is my theory. The system saw the defective but not dead battery as needing to be charged and attempted to do so on a continual basis requiring the engine to run longer.

    The battery that I replaced was a Toyota battery with an 80-month prorated warranty. Supposedly, I could exchange it for a new battery for only 50% of the MSRP. When I went to our only Toyota dealership here in Yuma to replace the battery. They tested it and said it was good. I showed them the facts and figures, but according to their little machine it was good and there was nothing that they could do to help me out. To prove my point, I purchased a new Toyota battery and had them install it. Without any further alterations or changes the system began to preform properly. They told me that my diagnosis was “most probably” true but that they were incapable of exchanging the battery unless their little machine said it was bad. Go figure:mad:

    Here are some facts and figures that you may find useful.
    Toyota battery listed as the replacement in a 2007 Prius is #0054-21171-325
    Notice I said “THE” replacement. There were no other listed options.
    It is a conventional FCLA battery not an AGM.
    It is vented and may be valve regulated
    It comes with a 84 month prorated warranty.
    $165 to ≈ $185
    Battery size S46B24R CCA 325 RC 67 20 HR 45Ah ADF 325A
    The TrueStart Toyota battery is made by Johnson Control, same battery as an Interstate and are delivered to Toyota on the Interstate truck.
    They say hindsight is 20/20 and in hindsight I would have never gone to the dealership. I was enticed by the prospect of saving a little money. There are several better aftermarket batteries.
     

    Attached Files:

    Merkey likes this.
  2. bisco

    bisco cookie crumbler

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    people have been reporting that the 12v has caused mpg issues here forever. others disagree, and the only proof is that mpg recovered after replacement.
    it is unfortunate that the dealer battery tester is not always accurate, or is incapable of finding the actual problem.
    glad you got it resolved.
     
  3. tkc100

    tkc100 Junior Member

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    The 32 mpg was calculated, (not the MFD or OBD) using 3 complete fill ups. Calculated removing as many variables as possible. Same fuel, same pump and same method of filling the tank.
    Perhaps I am being overly optimistic or just hoping my problem has been resolved but time will tell.
    I will report back after a couple of more tanks full of fuel and in the interim not change anything else. This may take a while because I live in a small city and don't have any trips planed until late summer, early fall.

    However I will standby my diagnosis of a failing battery regardless of what the dealer's little machine said.

    I know, 13.8 volts is on the low side of normal operation but that seems to be what the converter is set at because no matter which battery was installed (w or w/o any load) the counter voltage never exceeded or went below 13.8 as long as the system was in the ready mode. With the vehicle in the (IGN) mode the voltage of the old battery would all most immediately drop to somewhere around 10 volts with only a minimal load place on it. With the new battery fully charged (12.85 volts) and after removing any surface charge it held steady at 12.1 volts +or - a bit, with the same load, same operating conditions. The acceptable operating range for FCLA battery is 13.8 to 14.7 volts, maybe plus or minus a couple of tenths, depending on your school of thought.
     
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  4. dolj

    dolj Senior Member

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    I generally agree with that although, if the battery was bad, I would have expected that you would have seen DC/DC output in the high range, that is 14.2 to 14.7 V.

    I have a few general comments from my long-term observations of a voltmeter I installed in my car temporarily :) ;) in 2016.

    My observation is that a 12 V battery that will impact fuel efficiency is permanently pegging the DC/DC converter to supply 14.4 V constantly in an attempt to charge a failing battery.

    With a good battery installed, I very rarely see the converter charging above 13.8 V with a range of 13.2 V to 13.8 V which I interpret as low to medium charging.

    I sometimes see 12.8 to 12.9 V which I interpret as no charging. I see this most often on medium to long distance drives (i. e. greater than 20 minutes) after the 12 V has been fully charged externally with a battery charger while the car has been sitting unused.

    I have a sealed vented flooded battery in one Prius and a sealed vented AGM battery in the other and notice very little difference between the two in terms of the charging behavior. In saying this, I more often drive the Prius with the sealed vented flooded battery.

    The AGM battery is ten years old, at this point, and the flooded battery is seven years old. Both are still going strong. The AGM Prius is driven more regularly and is externally charged less often.

    I'd be interested if you have any observations you could share.
     
  5. pasadena_commut

    pasadena_commut Senior Member

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    Picture? Where does it attach to "12V"?
     
  6. BiomedO1

    BiomedO1 Senior Member

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    Call around and find a shop that still uses the old fashion carbon pile load tester - I bet'ch it'll fail that test. Those small hand-held battery testers has a very small load resistor in them that can't place a large enough load on a borderline battery - so the battery gets a pass.

    Poor test equipment = poor diagnostic & troubleshooting.....

    Hope this helps...
     
  7. pasadena_commut

    pasadena_commut Senior Member

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    I bought a cigarette lighter adapter which contains a voltmeter and two USB charging ports. Amazon: B07K2XL6VX. Yesterday it was plugged into the port under the dash and it was readable from the normal driving position. It read 14.1 V, on the first trip, both before and after the one stop, about 20 minutes total driving time. On getting home checked the voltage at the jump post while the car was still running with a good quality voltmeter and it read 14.00. So the plugin voltmeter seems to be good to about .1 V.

    That value is between the two ranges you cited above.

    This 12V was charged externally about a week ago and the next morning it read 12.72V. Other than cracking the windows open and popping the hood 5 hours ago it has not been used today (or since the 14.1/14.0 readings). It just read 12.61V at the jump point. Despite what the little Viking battery tester says, I believe this battery only has about 1/4 of its full capacity, so it discharges and recharges quickly. It doesn't seem to get all the way up to the 12.8V or so of a fully charged AGM, but that could be the charger's problem. MPG has been around 40 lately because it has been hot, trips have not been long, and the AC runs all the time. On the few long highway trips recently it was giving 49 MPG or so, which is typical. Oddly, given how hot the weather is, it does seem that the car is taking a little longer (5 min more?) to warm up to the point where the MPG is optimal, That might have nothing to do with the battery though.

    So I think this 12V may be in battery limbo. It isn't so "bad" that it has a dramatic effect on MPG, but it is weak enough that the car needs to charge it more than a "good" 12V.

    Note, there is no large parasitic load when the car is off. Last time I checked it was still 20-25 mA draw when the car is off, which is normal.
     
  8. pasadena_commut

    pasadena_commut Senior Member

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    One other observation - the Viking battery tester

    12V Digital Battery and System Tester

    always fails this battery when it is attached at the jump point (ground lead to a bolt on the inverter, test lead clamped onto either the screw or jump pad under the red cover). It typically shows a low voltage (like 12.1V), SOH less than 20%, and low capacity in AH, like 7 or 10. Seconds before my voltmeter showed 12.54 V when measuring at exactly the same test points.

    Today after seeing yet another horrible test result that tester was moved and attached directly to the battery, which was still attached normally to the car. Other than opening the hatch, and then sticking a carabiner in the latch slot to make it look closed to the car, the car did not change state. When attached at the battery the tester read (8.19.24 / 8.11.24 right after charging [Viking "4A" charger] and a 20s headlight discharge / 8.11.24 before charging):

    SOH% 80/100/88
    SOC% 67/94/90
    AH 42/45/44
    Volt 12.41/12.57/12.54
    milliOhm 8.8/7.8/8.4

    12.57V is the test result immediately after 20s headlight discharge to remove surface charge, and so includes some voltage depression from that. Voltmeter read 12.72V before the headlights were turned on. The battery is losing around .15V a week, the way we are driving it. Each week includes a handful of <10 minute drives and one longer drive of two 15-20 minute segments.

    I think the most likely reason the tester fails to work accurately at the jump point is that it doesn't make a low resistance electrical connection there for some reason. Clearly nothing very wrong with the car's wiring as it runs just fine with all 12V power delivered through that location. Test results on the clamps on the battery are a completely different animal, as shown above. I agree with Biomed1 that the little electronic testers do not pull a large enough current for long enough to trigger a voltage collapse on a marginal battery, and the AH values are derived from unrealistically small current draws.