2007 "slips clutch" as motor runs but does not power wheels, restart car, and it works again

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Doug Konzen, Jul 28, 2023.

  1. Doug Konzen

    Doug Konzen New Member

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    Hi all, Just joined. My sons 2007 prius has strange problem, happens intermittently. The motor keeps running, but the accelerator pedal pressing it does not transfer power to wheels. Similar to a conventional car with a slipping clutch. What is strange is pull over, turn off car, then wait a few seconds and re-start car and it works fine (for awhile) then it will do it again, and you have to pull over again and wait a bit, then restart car and it works again maybe for five minutes, maybe for 20 minutes....very strange.
    Anyone have this problem? Is it the invertor? Batteries shot? The transmission or some sort of relay glitch?
    Strange that it works after turning off then restarting it.
    Any ideas what it could be, or similar experiences appreciated!
     
  2. Tombukt2

    Tombukt2 Senior Member

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    Yes your HV battery is about depleted It's very old etc My car did this when my battery HV battery was 13 years old as soon as I replaced it all of that went away That's your gas engine and your electric motors not able to sync up and do the right things because the battery doesn't have enough AH to keep the electric motor up when you're driving so you'll step on the gas and it'll sound like the clutch is slipping but there is no clutch. I know it's something you probably don't want to hear but sorry.
     
  3. fuzzy1

    fuzzy1 Senior Member

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    By any chance, is it going into Neutral? By any means, whether pilot error, electrical glitch, or mechanical problem (e.g. broken spring) in the gear shift lever assembly.

    Problems with the gear shift assembly haven't been all that rare.
     
  4. PriusCamper

    PriusCamper Senior Member

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    HI Doug, I'm an hour's drive south of you... You're welcome to get in touch if you need more help.

    Only similar thing to this that is a known problem would be the traction control system, but that has a dash light that blinks when the traction control is cutting off your power to protect the drivetrain from the torque of the electric motor.

    Another thought is that the VVT solenoid that controls valves is a bit slow and sometimes when pulling into traffic and stepping on the gas it will take a 1/2 second for engine to respond, which is stressful. But you can upgrade to a higher quality VVT that eliminates most of the lag time. It's a very easy part to swap out: https://www.redbullet.net/
     
  5. Doug Konzen

    Doug Konzen New Member

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    Hi Tombukt2
    Thanks alot!
    makes sense its the battery is just old and worn out, but the thing that makes me "hope" its something simple and easy fix is that when it happens, then you pull over to side of road, and wait just a bit, and start it up again and it works fine (for awhile) so seems like it might be some sort of relay clicking "something" off and by sittiing on side of road for less than a minute, it starts up again.
    My son went hiking in the mountains and coming back (about an hour drive) he said it happened about eight times, but he made it back.
    I see what you are saying, as the Amp Hours just dont get stored up enough to keep the electric HV motor going...so pressing on gas pedal just feeds "nothing" into the electric motor....however the "restart" thing is like turning off your laptop or phone when it jams up and the device gets reset...seems like if there are no AH left in HV battery then pulling over and starting up the car again would not work since battery "should be" depleted if it is depleted, so why would turning car off then restarting fix it (temporarily)
    Sorry I am just trying to use pretzel logic in hopes its something else besides what it probably is (really old battery)
    Thanks again, very much appreciated it.

    Hi Fuzzy
    Thanks, could be it goes into neutral for some reason....it is quite sudden when the accelerator pedal sends no power to the wheels....
    Good thinking! Probably is the HV battery too, as we took it to NAPA and the guy did a scan on it (the triangle of death showed up on dash) and he said it basically needs new HV battery, (260,000 miles on car but it was still driven around after that scan, but then suddenly this "cutting out" problem happened....
    Theres a guy in Auburn Wash named Mike who has ad on craigslist and I talked to him on phone - I think he can figure it out maybe fix it too he is Ukrainian and my wife Belarus so they had fun talking their lanquage - Is that you? Do you know him?

    Hi PriusCamper
    traction control? wow not sure how that would work! "could be" I will check out the blinking light on dash I dont think there was one but maybe....
    Why would it need this traction control? For what reason? Going down hills or something....these Prius cars are crazy all the stuff they stuff into them. I watched a YT video disassembling the transmission, also the teenage kid who has 1500 Priuses in his backyard and shows how to change out the invertor in about twenty minutes....could be invertor too?
    I took the car to autologic in Bellevue, I know the owner as worked with him forawhile in an Alfaromeo shop in Seattle long time ago, hoping they could at least find the problem, why it cuts out and why restarting it temporarily fixes it ...they charged me 250 bucks and said it "might be" the invertor we dont know for sure but they can put another one in for 5K and see if that fixes it "or not" (no thanks)
     
    #5 Doug Konzen, Jul 29, 2023
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  6. JohnPrius3005

    JohnPrius3005 Active Member

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    Hi Doug,

    I have, along with many others, the exact problem you describe.

    The only reliable way to diagnose these highly complex computerized cars is to “read the codes and subcodes”.

    Toyota has a product called Techstream which you can use to do this. You can buy a hacked, never expiring, version of Techstream on eBay and Amazon under mini VCI cable.

    There are other options but this will work to let you read the codes. This will lead you directly to the faults. Anything else is just guesswork.
     
  7. Tombukt2

    Tombukt2 Senior Member

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    That's actually about right for inverter removal on a generation 2 3 bolts are holding it down three clamps including the little bleed line and however many screws going around the cover the six screws holding down the two main plugs with their two hold down screws for each plug if you're using an electric nut driver that's about right 20 minutes inverters dropped on your foot or wherever you said it just did it yesterday. And if I can just blast the bolts out and let them fall like at the junkyard knock off another minute or two. But this is not how you work on your own car That's why has 1500 in the backyard It's a junkyard.
     
  8. TMR-JWAP

    TMR-JWAP Senior Member

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    Sounds to me more like an inverter temperature issue. A big clue is that the problem solves itself after the car is off for a bit. The inverter cools fairly quickly when it's off. The only way to know for sure is getting a proper diagnosis.

    The inverter cooling water pump is a relatively inexpensive DIY job.
     
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  9. ChapmanF

    ChapmanF Senior Member

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    Are there any indicator lights showing on the dash, either before or after the engine starts to rev like that?
     
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  10. Doug Konzen

    Doug Konzen New Member

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    Hi John Prius
    Thanks, Techstream it is! When I took it to NAPA to get scanned I was dissapointed since the scan didnt provide any answers but "battery is going out better get a new one" And when I took it to Autologic car repair shop, they said "might be the invertor" but cant really tell for sure and it would need lots more diagnostics, much deeper.
    I dont think either place had a proper scan tool for the Prius and its all guesswork in the end of their diagnosis.
    That guy on YT who fiixes cars and has a few million subscribers (kind of funny crazy guy cant remember his name) says what you have to do is first get a proper scanning tool (techstream) and then put it into record mode so it records the codes and you can look them up later.
    Then drive the car with the scanner in place and recording, then wait for the problem to happen...after it happens, review the recording and see at what exact time the problem happened, and at that exact time, what code popped up and that is your problem...simple logic I guess it is.
    Thanks alot for the techstream tip!!
     
  11. Doug Konzen

    Doug Konzen New Member

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    Hi Tombuk2
    He says 100 bucks to anyone who can do it faster haha. Looks pretty easy really, but he had trouble with the cable connectors. I could change a cylinder head in my fiat 124 under half hour back in the old days when no computers just italian nuts and bolts and knowing which way to turn wrench
     
  12. Doug Konzen

    Doug Konzen New Member

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    Hi TMR JWAP Truthseeker
    OK! This makes the most sense of anything as invertor must have a cut-off temperature sensor to save itself from overheating and perhaps the cooling pump is not working properly which if not working would cause it to overheat pretty quick.....Then it cools down, and off you go until it overheats again depending on how the drive is. This besides the HV battery being old and tired....and perhaps it makes invertor work overtime keeping itself cool because of the old HV battery and so combination of two problems, related could be a third or fourth also related.....need proper scan tool that is for sure
    Thanks again and good thinking!
     
    #12 Doug Konzen, Jul 29, 2023
    Last edited by a moderator: Jul 29, 2023
  13. Doug Konzen

    Doug Konzen New Member

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    Not really anything new, the "triangle of death" is there all the time....the NAPA guy said that his scan tool shows "needs new battery" more or less, and that code or whatever sort of masks all the underlying, related issues ....need good scan tool! Techstream recommended so far. I like this forum! Its fun learning lots of stuff....
    Anyways will check next test drive for lights....its not reallhy the engine "revving fast" its just that it has disconnected itself from the drivetrain and pressing accelerator pedal has no "resistance" on it ....so full throttle means high revs as opposed to speeding down road faster.
    Thanks again will check it out....there is on the computer screen the arrows showing "which way" the power flows from battery to HV motor, or from HV motor to recharge battery and all that, and battery gets lower and lower then the arrow changes color and it stops working right (like a clutch slipping although it has no clutch) I will have to look at that again and get a good idea exactly is going on with computer screen arroows and how power flows.
     
  14. fuzzy1

    fuzzy1 Senior Member

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    Not me, I live in the opposite direction.
     
  15. jerrymildred

    jerrymildred Senior Member

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    @TMR-JWAP has nailed it. Again. It's easy to check the inverter pump and I'm about 99.99999% sure that's what it is. None of the other suggestions make any sense.

    Two things to do. One is to open the cap on the inverter coolant reservoir and look for a swirling motion the coolant. It should be pretty obvious if it's working right. The car has to be in READY, but it doesn't matter if the engine is running or not.

    The other thing to try is to just listen for the pump when in READY mode. You should be able to hear it or feel the vibration of the pump when you touch the inverter coolant hose coming from the pump.

    To replace it, loosen the left side of the bumper cover and remove the driver's side headlight. It's right there.
    Screenshot 2023-07-29 at 3.17.34 PM Large.jpeg
     
  16. ChapmanF

    ChapmanF Senior Member

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    You've got the idea. Best to eliminate that NAPA guy as a middleman, just read the codes yourself with a good scan tool and tell us what they are. The car is trying to say what the issue is.

    Techstream is a good option, and you can review this thread to see some other options that are able to read all the codes from a Prius (which, of course, is the main thing you want):

    Gen2 OBD2 app review | PriusChat
     
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  17. Tombukt2

    Tombukt2 Senior Member

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    I have to look at this removing the headlight business that to me seems like something I never want to do I've done it twice disassembling a car not putting it back together to get the headlights out to save You have to undo the part of the front bumper cover etc usually when I've changed my inverter pump my long needle nose angled pliers reach down and undo the hoses I'm not worried about saving the coolant and then my 10 mm wrench reaches down there and I unbolt the pump or the three gold bolts holding the pump to the bracket I can move the pump a little bit over now my needle nose pliers undoes the plug. And then I just pull the pump up right past the inverter the headlight and the core support and it's wing the frame of the car in other words and I'm holding it It just seems to me pulling the bumper cover out of those plastic clips that grab onto the bumper cover that don't like to go back in and then pulling that forward and then undoing the bolts on the headlight removing it oh yeah I got plenty of room to work on the inverter pump now but the other way at the point I get the headlight out I'm already put in the other one back in and almost finished but it is an interesting way to do it I guess. The first time I went to take the headlights off of a HID 05 Prius I was quite taken aback that these metal brackets on the bottom of the headlight slid into the front bumper cover. And I can never get those plastic clips to receive the bumper cover once I've taken it out usually I take I have a caulking gun that has urethane in it the black stuff like you put the windshields in with I run a beat of that into that plastic clip business let it set a minute then push the bumper cover into that and put a piece of tape on it for about 4 hours now the next time you go to pull it out you might rip the front bumper cover tabs off but usually when I'm ripping the front bumper cover off I'm changing those plastic mounts and probably getting a new bumper cover that's why it's coming off.
     
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  18. ColoradoCrow

    ColoradoCrow Senior Member

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    PLus 1 on invertor pump. Look in cap for your pink coolant to me moving around when the car is in READY mode. OEM Pumps last about 100K cost $165 at the dealer...make sure you get an OEM pumps more than half the pumps on Amazon are FAKE Spark plugs too. Doing the job is not hard but you don't want to do it more than every 100K....and start saving $2500 for a NEW Battery and have it run for another 250K
     
  19. Tombukt2

    Tombukt2 Senior Member

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    So when my hybrid battery was dead confirmed dead or pretty much not doing anything My gas engine was running all the time 37/39 mi to the gallon Right before it got that bad like when I initially got the car and was driving away from where I bought it I went to wamp down on the gas pedal And the engine RPMs would go up I could literally hear them and I wasn't going anywhere or not moving ahead of what I was already doing I would back off the gas and go down much lighter and the car would accelerate right on up to 65 70 mile an hour. I thought that was funny because of no clutch and nothing to slip and what have you didn't really think about it. But during the time of about 4 months maybe six I was able to do this a lot like I'd be in town and step down on the gas doing 3540 miles an hour trying to get to 60 and all of a sudden the car would rev with wild abandonment make you take your foot off the gas and then go back down a little slower right up to speed. I just thought it was the two power devices the electric motor and the ice engine we're not able to compliment each other correctly because the electric motor was essentially running out of juice before it hardly got started because of the poor battery so I just figured the ice engine was trying to overtake if you will the electric motor and that's certainly what it sounded like. The minute the battery was replaced now I can't make this happen.
     
  20. jerrymildred

    jerrymildred Senior Member

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    If you can get to it with the headlight in place, good on ya! (y)

    In the shop, we always remove the headlight after loosening the the bumper cover. The whole job start to end is usually about 10-12 minutes.
     
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