Prius Gen 2 Main HV relay replacement video

Discussion in 'Gen 2 Prius Care, Maintenance and Troubleshooting' started by Flying White Dutchman, Apr 3, 2012.

  1. Flying White Dutchman

    Flying White Dutchman Senior Member

    Joined:
    Dec 29, 2007
    4,374
    313
    0
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    2 people like this.
  2. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,489
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    1. Nice work, what were the symptoms that related to the relay failure?

    2. I watched the high-speed video only. What is the flexible tool that you used to start the screws? Looks like a handy device.
     
  3. Flying White Dutchman

    Flying White Dutchman Senior Member

    Joined:
    Dec 29, 2007
    4,374
    313
    0
    Vehicle:
    Other Non-Hybrid
    Model:
    N/A
    1: i am redoing my PHEV with litium this time and manual disconnecting for test
    i forgot to disconnect when shutting down and start again so there was a lot of current over the prius relays
    this welded the internal relay shut closed.
    these are not made to handle a high load switching just handle a high load when closed and stay closed

    2:have nu clu how you call that in englisch ;-)
    dont even now what its called in dutch haha
    a fexable grapper?
    it handy indeed
     
  4. Scott Caputo

    Scott Caputo Junior Member

    Joined:
    Apr 28, 2020
    37
    6
    0
    Location:
    Los Angeles
    Vehicle:
    2006 Prius
    Model:
    ----USA----
    Any chance that you still have this video?