Traction Battery, from beginning to end

Albert, it appears that you have 4 bulbs in series. I am assuming that they are 60v bulbs, yielding 240V. While I'm awaiting the HLG-80H-C350A and module, I'm building similar. Thanks.

 

Yeh, I've only found 2 40W bulbs so far at home and Walmart was void of incandescent bulbs. We may need explore other methods and am thinking a hot plate in parallel with the 2 40W bulbs (series) might work.

 

Thanks for the posts all. I've boiled down a step by step for under $100. Hopefully, this gives me at least a 75% probability of success. I haven't started step 6 yet, so yeh, I haven't done much of anything for the fix.

1 Dr. Pruis Scan $15
2 order replacement module $21
3 order charger, HLG-80H-C350A $50
4 make bulb discharger $5
5 schedule 1 wk down time of car
6 remove battery pack
7 read initial voltage of pack
8 remove bus bars and soak copper in vinegar
9 read initial voltage of each module
10 replace low voltage/bad module
11 exchange placement of modules 1-14 with 15-28, moving mid modules toward ends, and replace bus bars
12 charge pack overnight to about 235-240V, while fanning
13 discharge to about 134V, while fanning
14 repeat 12 and 13, discharging to about 101V
15 repeat 12 and 13, discharging to about 84V
16 repeat 15, up to 3 times, finishing with a charge
17 replace pack, Dr Prius scan, pray

 

thanks, revised