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Chasing better MPG, 2nd phase

Discussion in 'Gen 2 Prius Main Forum' started by George W, Sep 6, 2018.

  1. PriusCamper

    PriusCamper Senior Member

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    Excellent and very responsible response...

    Improving MPG is not really a hybrid battery health issue if battery hasn't thrown any codes because the pack is designed to lose 50% of its capacity and still function relatively normally. Thus, improving battery health isn't so much an MPG issue improvement issue in the moment, so much as an MPG sustaining issue in the long run.

    Also, as it has been said over many years on this forum and many other hypermile forums, Prius has been optimized for MPG to such an extreme by Toyota already that very little can be done to further increase MPG.
     
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  2. George W

    George W Senior Member

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    The mystery deepens. Today I got a look at the Hybrid battery. Bus bars are clean and shiny, harness connections do not show any bluing. The shop says the cells are holding the appropriate voltage.

    Corrosion doesn't seem to be an issue (at least not at the HV pack), so I'm stopping there for the time being. While the car is in the shop, am going to have all the fluids changed, and an alignment done.

    The only item I noticed while the pack was out, the filter screen for the fan was almost completely clogged. I recall the Seller noted that the cooling didn't work very well. Now i know why.

    I get the car back Monday. We'll see what happens.
     
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  3. rbdigital

    rbdigital Hybrid Family Father

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    Hoyer lift.
     
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  4. DLC82SV

    DLC82SV Member

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    I used them at work in my 20's. Made me laugh!

    Posted via the PriusChat mobile app.
     
  5. PriusCamper

    PriusCamper Senior Member

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    As per your original post above, I learned once on PriusChat that battery capacity is the same calculation as battery resistance... So if the person who said that on here is correct and the resistance of which the mechanic speaks is not caused by corrosion, that means it's time to do some battery reconditioning to increase capacity, which is the same thing as lowering resistance, which may or may not be a way to improve MPG. Looking forward to someone who knows more than I to help clarify this perspective...

    Also, quick question... is your battery showing signs of rapid discharge and recharge while driving short distances? AKA: Lower battery capacity/resistance?
     
    #25 PriusCamper, Sep 14, 2018
    Last edited: Sep 14, 2018
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  6. George W

    George W Senior Member

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    As a new owner of a used Prius, I don't have prior experience to compare. I can tell you that 5 blue bars will run the A/C at full blast for about 10 minutes before going purple. (in the SouthWest Texas summer).

    I asked about conditioniing the pack while it was out of the car, and they said it wouldn't make any difference. In their opinion, the HV battery is in good condition so that's were they stopped. If corrosion isn't creating resistance to charging, and the pack is in good shape, then the only thing left is the electronics.

    I'm still holding out hope that an alignment will help. One thing the mechanic alluded to, is that replacing the Inverter fluid may help it operate more efficiently. He said the SLLC should be changed every 60K or so. This Prius is at 130K, and the maintenance history is unknown.
     
    #26 George W, Sep 14, 2018
    Last edited: Sep 14, 2018
  7. George W

    George W Senior Member

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    That's just the opposite of a shop lift. More expensive and complicated.
     
  8. DLC82SV

    DLC82SV Member

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    Hoyer lifts are for lifting handicapped people in and out of pools or bathtubs, not for lifting cars. I think it was meant to be funny.

    Posted via the PriusChat mobile app.
     
  9. Lucifer

    Lucifer Senior Member

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    Let me repete, it’s an 8 year old 12v and an 8 year old+- traction, it makes me sick to see people waste money trying to rebuild failed batteries, every year, over and over, “ad nauseam”, if you don’t like the fact that batteries fail, think again.

    The op can spend 1000$ for the prolong, and still have 8-9 year old worn out batteries, or spend 3000$ for a new Toyota installed and warrantied battery, and the op needs that fact pointed out...
     
    #29 Lucifer, Sep 14, 2018
    Last edited: Sep 14, 2018
  10. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    I used to have that problem, then our youngest son moved back home... :rolleyes:
     
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  11. George W

    George W Senior Member

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    After I try to pull the HV battery by myself I would need one :)
     
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  12. The Electric Me

    The Electric Me Go Speed Go!

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    Yes, but speaking of the traction battery, it's not uncommon for them to be very, very serviceable for 10-12- years or longer. When I owned my Prius, my feeling was that with any normal luck, I really didn't even need to start worrying for about 10 years.

    As I have admitted, I'm not a big D.I.Y. person. So I either leave myself out of conversations about specific mechanics of self battery refurbishment because:
    A: I really don't have the knowledge or experience to offer specifics. I leave it to those that do.
    and
    B: I feel the Hybrid Battery is a high voltage, potentially dangerous piece of equipment to work with. Over the internet? Well I have no idea most of the time, how experienced or trained or equipped someone may or may not be to tackle working with this type of equipment. For those that do? "It's easy". BUT...
    How do I know whether the person has any idea about working with a high voltage battery or might even struggle using an extension cord?
    I'm not going to tell anyone to touch it....not really knowing if they should go near it.

    I realize a LOT of people do have the experience, knowledge and skills, and also seem to enjoy the challenge of working with and extending the life of their hybrid batteries.
    I wish them the best and leave them to it. I just don't normally recommend outwardly an DIY approach to Hybrid Battery Maintenance.
    Usually in the course of a entire thread you can get an idea whether someone has the background and experience to safely approach it, or whether they should leave it to the professionals.

    If the person seems inexperienced? I really don't think constant suggestion that they do a whole lot Hybrid Battery work themselves is wise. But that's just my personal approach to commentary on this subject.

    In this case? 8 year old battery...still working for all intents and purposes? I think it premature to be talking about total replacement.
    Which was your ORIGINAL comment.
    Whether someone should invest into a Pro-Long system? That's a DIFFERENT debate. And again would boil down to how experienced, or willing to be hands on active with their Hybrid Battery someone wants to be.
    If that's the route someone wants to go? I'm NOT against it. Once you buy it? You own it. It can be used for it's purposes to try to extend the life of any battery,- today or tomorrow. If owning a Hybrid or Hybrids...for a long period of time is the plan? It can be a good purchase for those people.
    If someone doesn't want to go that route? I also think that's a supportable decision.
     
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  13. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    It's much easier to have someone help you, I'm sure. Full disclosure: I've not done this, but long/heavy object, many hands makes light work.
     
  14. PriusCamper

    PriusCamper Senior Member

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    If you buy an 80 pound bag of concrete and can load it up and unload it, the battery pack is about the same...
     
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  15. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    I think that's exactly how I messed my back up, about 29 years back, when we moved here. It wasn't so much the big stuff with the moving van,more so all the repetive bending/reaching lifting, getting stuff in and out of the trunk of our car: tore something between the tendon and lower back bone, been a weak point ever since. Sure one person can do it, but two: much easier.
     
  16. George W

    George W Senior Member

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    Let me clarify some details.

    1. I am the 3rd owner.
    2. 130K miles, maintenance history is unknown.
    3. Battery is not throwing codes.
    4. Car gets considerably lower mpg (34-35) than what it is rated for. This has been confirmed by other members with similar Prius' .
    5. I am chasing after better fuel economy than what I'm getting, not trying to surpass design.
    6. I'm not interested in fixing what's not broke. I'm working through all the minor-engine Tune-Ups to create a base-line.
    7. My Tune-Up so far has increased economy by 5 mpg, but there's still a couple of more items to address
    8. Hybrid Repair Center, near me, is an authorized installer of the Prolong System.
    9. Being told repeatedly that an aging HV pack can effect fuel economy, I went to Hybrid Repair Center.They are saying the HV battery is taking too long to charge, and that corrosion could be a factor.
    10. They took out the HV battery, it's corrosion-free. The individual cells are holding the appropriate voltage.
    11. I'm stopping my troubleshooting for now in hopes that an all around fluid change and a wheel alignment may help. The techs at Hybrid Repair Center have said at 130K, its past time for a fluid change, and that doing so will help inverter efficiency.

    I will find out next week where my new base-line will be.
     
    #36 George W, Sep 14, 2018
    Last edited: Sep 14, 2018
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  17. PriusCamper

    PriusCamper Senior Member

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    If you've covered all your bases on regular maintenance.... Focus on the Tires and alignment... Never heard of alignment issues with these cars, but tires can easily be the sole cause of MPG. Is it possible that the new tires you bought are the wrong ones or under-inflated or both? Low rolling resistance tires, like Ecopia's make a big difference, especially if you boost tire pressure up into the 40's.
     
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  18. George W

    George W Senior Member

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    UPDATE:

    The car is back from Hybrid Repair Center.

    1. On the issue of the low fuel economy, the HV battery did not show any signs of corrosion.

    a.) there was evidence of a lot of dust under the interior panels. It's almost as if the car spent some time in a windy, dusty yard with the hatch up. Additionally, a small puncture was discovered between adjoining panels around the rear tail light assembly. From the 'repair' evidence, some damage had occurred in the past, but was fixed by someone who doesn't report to Carfax. The repair was perfectly seamless from the outside, it was only noticed when the interior panels were removed to get to the HV battery. While the interior panels were off, Hybrid Repair Center applied sealant to the puncture from inside and outside of the body panels.

    b.) Hybrid Repair Center thinks there may be connections affected by this excessive dust further up into the wiring harness (corrosion has not been entirely ruled out). Labor estimate for replacing the harness is well above what the car is worth, so this where my search ends.

    Back to the services requested.

    Hybrid Repair Center performed the following services.

    Removed, inspected, and re-installed HV battery
    Replaced all the hydraulic fluids
    Wheel alignment
    Complete fuel injector cleaning, external and internal
    Patched a puncture near intersecting body panels
    Unclogged the battery-fan filter screen.
    cleaned and vacuumed interior after re-installing HV battery. .

    Note: Even though Hybrid Repair Center in an authorized installer of the Prolong Charging system, they said a Recondition was not necessary based upon the performance of individual cells, said it would be a waste of my money at this time.


    After 2 days (approx. 80 miles) of highway / city driving, there has been a slight increase of average mpg. All of this driving is End-of-Summer with AC on.

    * Initial mpg from purchase: 34-35 mpg

    * Initial Tune up mpg: 39-40

    After fluid replace / wheel alignment:

    * Dash Command reports - Avg 43.4 mpg
    * Prius indicates - 43.3 mpg

    Odometer readings from my date of purchase show that actual economy is about 1 mpg higher than what the Prius reports, so I am confident that the new baseline is 44 (mixed driving).

    Was it worth the $1574 that it took to get a $5200, 2008 Touring to this point? I say YES.

    Cheap Tires - $400
    Yellow Top 12V - $250
    Toyota Spark Plugs - $8
    Air Filters - cabin and intake - $30
    Solvents - MAS and Throttle Body - $20
    Hybrid Repair Center - $866

    This is the first used-car I've had that gets this kind of mileage, every thing works, no leaks, and is fun to drive. I'm planning to keep this car for a long time.

    The next boost I can get will be from better tires, so another $800 to set aside.....
     

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  19. Skibob

    Skibob Senior Member

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    8 dollars for spark plugs? I can’t find the iridium NGK’s for anywhere near that cheap.

    At 3 dollars a gallon that 10MPG difference will pay for itself in under 5300 miles
     
    #39 Skibob, Sep 21, 2018
    Last edited: Sep 21, 2018
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  20. George W

    George W Senior Member

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    I got those at a local Toyota dealer in San Antonio
     
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