Combination Meters that stop at 299,999 miles, Who's affected and what you can do about it.

Discussion in 'Gen 2 Prius Main Forum' started by Texas Hybrid Batteries, Jan 10, 2017.

  1. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    I'm gonna get right to the point and try to keep this an easy read. Combination meters (odometers) that stop at 299,999 miles are annoying. The practical reason is because it makes it difficult to keep up with maintenance and if your Prius has over 300K routine maintenance is extremely important. The less practical reason (at least for me) is that you don't get the satisfaction of seeing how many miles your car has on it once you pass 300 K.

    So who is affected?
    This one is actually very straight forward. Toyota used two different combination meters on the Gen 2 Prius. The first style (I'll just call this the old style) was used on 2004-2005 model cars. Every 2006 or newer should have the new style combo meter. The major differences are that the fuel/odometer/PRND all switched sides and the READY light got relocated off of the meter on the new style. Here's a picture of both:

    upload_2017-1-10_12-50-32.png

    If you have an old style meter in your 04-05 Prius it will stop at 299,999. That's really all there is to it. We have tried to reprogram the old meters past 300,000. The memory takes and stores the new value but the processor will not display it. If you have a new style meter your good.

    I don't like really long posts so I'm going to break this into a few. Stand by for more.
     
  2. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    If your meter stopped at 300 K what are your options?

    - If your staying with your old style of meter the only thing you can do is role the mileage back so that you can keep track of maintenance. You can do this by finding a meter from another car and putting it in your Prius or we can re program your odometer for you. Of course it becomes your responsibility to disclose the change if you ever sell the car.

    - This brings us to our next point,
    Can a new style meter replace an old style meter? Toyota would say no. But actually you can.

    We set out to find out if this would work, we took a 2005 Prius with 329,000 miles and a combination meter that had been stuck at 300K for over a year.

    upload_2017-1-10_13-19-1.png

    We then took a new style combo meter and programmed it to the cars actual mileage and put it in. It seemed that we were almost done but as soon as we plugged everything in the ABS light came on. That's weird.

    upload_2017-1-10_13-21-30.png

    Then when the car was turned on there were other lights on that made no sense. So we went for a drive.

    upload_2017-1-10_13-23-44.png

    As it turns out all of the wrong lights were coming on.

    Here's a list of all the things that were not working properly:
    -No right blinker
    -A/C Auto button didn't turn any lights on
    -No READY light
    -Cabin Air Recirc button turns on the MAINT REQU light
    -Front defrost turns the CRUISE control light on
    -Rear defrost turns Icy Road light on
    And
    -When you turn the headlights on the rear defrost light comes on

    Other than that everything worked great. :) Don't freak out over the triangle, I opened the door wile in drive.

    upload_2017-1-10_13-30-24.png

    So at this point it's obvious that the light cluster from the 2005 is not compatible with the new style of meter. Maybe if we take a light cluster from a new style Prius and put it in here that will work.
     
  3. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    Making the new light cluster work in the older car.

    - So we took the dash out for the 5th time. Here you can see that there are 2 ribbon cables that go from the meter down to the light clusters on the left and right.
    upload_2017-1-10_13-43-40.png

    We went ahead and removed the right hand cluster and laid it out to compare it to one of the newer style clusters.

    upload_2017-1-10_13-45-34.png

    Here they are. Notice the newer cluster on top has the READY light which is not present on the older style. Time to put the new cluster in the car and see if it works.

    upload_2017-1-10_13-47-47.png

    Yes, everything works perfectly, we have a READY light, the blinker works, and all of the buttons turn on the right lights. Everything looks great except for that TPMS light. What's that about? This car doesn't have a TPMS system, come to think of it I don't think any of the 04-05 Prius had TPMS systems. Time to take it out again.

    upload_2017-1-10_13-54-22.png

    Yup there you go, the old cluster doesn't have a TPMS light. I didn't catch that when we swapped it earlier.

    upload_2017-1-10_13-59-0.png
     

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    #3 Texas Hybrid Batteries, Jan 10, 2017
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  4. Moving Right Along

    Moving Right Along Senior Member

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    So essentially what you're saying is you can retrofit a newer (2006-2009) combination meter and light cluster onto an older (2004-2005) model and it will work properly (and continue to show miles after 299,999) EXCEPT for the TPMS light. If everything else works correctly and the car in question does not have TPMS, it seems all you'd need to do is deliberately short out the TMPS light and you'd be set.
     
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  5. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    How to deal with the TPMS light?

    Well since the older cars don't have the TPMS system then we don't need the light.

    A quick inspection of the board behind the cluster shows that LED251 is for the no longer needed TPMS light. Take it off!

    upload_2017-1-10_14-4-2.png

    That's easy enough.

    upload_2017-1-10_14-6-21.png

    So that's it, everything worked like it was supposed to. And now these Prius owners don't have to live with their old stuck odometer any more.






     
    #5 Texas Hybrid Batteries, Jan 10, 2017
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  6. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    Here's the part where someone will get upset but here goes.

    For any Prius owner with an 04 or 05 model car and an odometer that's stopped at 299,999 miles:

    IF you want to fix your car I can ship you a new style combo meter that has been programmed to your cars true mileage and include a replacement light cluster that will make everything work properly. All of the meters are rebuilt and include a lifetime warranty.

    Right now I have 8 of the light clusters in my shop but I would find more if I need to.

    The price for both would be $150 which is fair to get your odometer issues resolved and be assured that your combo meter won't die in the future like so many do.

    If you're interested or have questions feel free to PM me.

    Matt
     
    #6 Texas Hybrid Batteries, Jan 10, 2017
    Last edited: Jan 10, 2017
  7. jerrymildred

    jerrymildred Senior Member

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    That looks like a very reasonable price to me. Changing it out is not that hard. There is a good step by step video on YouTube that I used when I needed to clean ours. I'm not in the market since my wife has an '07, but I hope some folks will take advantage of your research and ability to reprogram the odometer.
     
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  8. gamma742

    gamma742 Member

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    Good Job Matt!
     
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  9. Mendel Leisk

    Mendel Leisk Witness Leader

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    @Texas Hybrid Batteries could you clarify something? A scenario:

    An older 2nd gen, with odometer stuck at the 300,000 ceiling, has been driven for say 50,000 miles more. The new board is put in. Does the odometer display 350,000 miles? In other words, regardless of the old display, the correct odo reading is stored and retrievable somewhere in the car?
     
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  10. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    Mendel,
    The odometer value is stored in a chip that's mounted on the combo meter. This is why you can go pull a meter from another car and then you'll have that cars odo value. It's also the reason why most of the eBay sellers list each meter that they have individually and it's respective mileage. It gives you the ability to pick the one that best matches your car and they get to list the same item 30 times in row. We program each meter that we ship so that it matches the car that it's going in.

    So for your example car we would program a new style meter to 350,000 miles and ship it to you. You put in the meter and the new light cluster and your done, there's no programming or chicken dances required.

    Matt
     
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  11. Mendel Leisk

    Mendel Leisk Witness Leader

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    So the odo is rollable? Bit of a mess Toyo has created. I think the majority of owners would be on their honour, would do their best to come up with the car's true mileage. But yeah, what a mess.
     
  12. Texas Hybrid Batteries

    Texas Hybrid Batteries Senior Member

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    Yes but all odometers are rollable if you have the right tools. :) Rollable sound to illegal, I'm going to use programmable instead.

    Most car makers use some form of an EPROM chip mounted in the gauge cluster to store the cars mileage. At least as long as digital odometers have been around. With things the way they are now days it would be hard to get away with re programming an odometer for the purpose of misrepresenting the cars true mileage. Every time you go and get your tires rotated or oil changed your cars mileage goes into a database.

    Toyota or the manufacturer of this part did actually make it hard to get to the chips that store that data. We designed an adapter that allows us to get into a small space and connect to the chips and we wrote code that converts the desired mileage into a unique hex code that works with these boards.

    The dealerships can't even reprogram these meters in house, they have to ship them to the vendor. I know this because prior to rebuilding them the only option I could offer my customers was a new part from Toyota for $400 + installation. When you order a new meter from Toyota you give them the odometer value and the VIN which they submit with the parts order. On one occasion a new meter came with the wrong odometer value so we had to wait 2 weeks for the dealer to ship it back for reprogramming.

    Matt
     
    #12 Texas Hybrid Batteries, Jan 10, 2017
    Last edited: Jan 10, 2017
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  13. valde3

    valde3 Senior Member

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    Basically all odometers are rollable. On most of cars all you need is the tool that plugs into obd2 port and just rewrites the odometer number to memory. So really Toyota has made it pretty hard to change the odometer reading as you do need to remove the combination meter and somehow get access to memory chip.
     
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  14. Mendel Leisk

    Mendel Leisk Witness Leader

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    Yeah I was thinking that, it's not a new thing with the advent of the electronic odo's. Thanks.
     
  15. m.wynn

    m.wynn Senior Member

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    Outstandish.
     
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  16. ILuvMyPriusToo

    ILuvMyPriusToo Senior Member

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    Nice approach to addressing that design problem!
     
  17. Shane Burns

    Shane Burns Member

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    Nice!!! Good job Texas Hybrid Batteries! Now... Can you make 2006-2009 MFD work in 2004 and 2005 Prius?;)
     
  18. Prodigyplace

    Prodigyplace 2025 Camry XLE FWD

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    I thought that was what they did in posts 2, 3, & 5.
    Post 6 lists what they will charge for a new meter programmed with your chosen mileage.

    Or am I totally misunderstanding this thread? :eek:
     
  19. Shane Burns

    Shane Burns Member

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    Oh, I was asking if they can make 2006-09 MFD (Multi-function Display/ the touchscreen) to work on 2004 and 2005 Prius. 2006-09 MFD was not compatible with 04 and 05 Prius. Since they made newer combination meter to work on 04 and 05 prius and I thought why not try to make newer MFD to work on 04 and 05 Prius too??:D
     
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  20. cproaudio

    cproaudio Speedlock Overrider

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    I think he meant the 7" display from a 06-09