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2007 Electric Water Pump Conversion [Engine's]

Discussion in 'Gen 2 Prius Accessories & Modifications' started by JoesMorgue, Apr 14, 2014.

  1. JoesMorgue

    JoesMorgue Junior Member

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    Yes, it would remove the only belt from the ICE.

    Well, if my car lasts, I'll probably keep it for another 300k miles, so it could be worth it, possibly only from an emotional standpoint.

    If the pump was done right, it could be very handy in keeping the ICE off more by keeping the hot water inside unless it's necessary to cool the ICE. Which would also allow for faster warmups by eliminating the radiator's water, and just introducing water as it gets X above the desired temp. Then you have the benefit of a lessor load on the ICE itself, which might or might not decrease fuel used per revolution...

    Also, lets say the belted pump is good for X revolutions, and the electric pump is also good for X revolutions, yet the electric one runs less revolutions than the ICE [assume the pump and ICE revolve equally here] because it's regulating the fluid flow intelligently so that alone could increase the life, but from what I understand the belted pump goes because of the pressure from the belt, which reduces it's life. [Which is weird, because ALL ICE cars do it like that to some extent] As far as converting the life of either to a number of revolutions. I don't know if it could even be measured...
     
  2. Easy Rider

    Easy Rider Active Member

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    There is one major problem with creating the proper automatic control for this and even moreso for manually actuating it as the driver THINKS it is needed: You don't know when it is needed. If the water is not circulating at all, some parts of the engine will be come a LOT hotter than the radiator is and in a VERY short time. That is why the water moves all the time that the engine is running in most systems.
     
  3. 69shovlhed

    69shovlhed Surly tree hugger

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    ALOT harder than changing the water pump and belt. unless you're an uncoordinated super genius. (sorry, but you see my avatar...)
     
  4. JoesMorgue

    JoesMorgue Junior Member

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    I never said manually actuating the pump. There are no temp sensors in the radiator of any [production] car that I know of, they are all located in the engine.

    If the water in the radiator is COLD [relative] going into the engine, it won't have to move as much into it, as it is working on maintaining a temperature range. [Range would be an upper and lower limit, preferably more than a few degrees apart] To PROPERLY do it for a production fix would be to put two sensors in the block to prevent one end from getting too hot because it's too far away from the thermostat. A dynamic water pump should be used, but short bursts of water flow could give the same final results.

    Back when I was driving my truck [8L V10] I did some testing, and found that simply putting the temperature gage on COLD in the winter did cause the ICE to warm up faster, the theory proven by watching the gage dip when I turned the temp to hot. [The temp gage in that was unusual, while cold, it isolated the engine from the radiator, so the pump would just cycle coolant through the radiator.] In the cold, simply pushing water into the passenger compartment's radiator can do early cooling, and could keep the water pump from needing to circulate as often.
     
  5. 69shovlhed

    69shovlhed Surly tree hugger

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    actually, some cars do have more than one ect sensor, I had a Honda Monday with a bad ect in the lower tank of the radiator.
     
  6. vskid3

    vskid3 Active Member

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    Except that the thermostat is what keeps the water from flowing through the radiator unnecessarily. The water pump needs to circulate the water within the engine, not just to the radiator when its hot enough for the thermostat to open. You might get hot spots within the engine if the water pump isn't circulating water while the ICE is on. You could check how the other Prii control their electric water pumps, but I bet they're only completely off if the ICE is off as well.
     
  7. JoesMorgue

    JoesMorgue Junior Member

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    Since there is a water pump that allows heat to enter the cabin while the ICE is off, it could be configured so if the passenger compartment needs heat, it will pull water from inside the ICE, and if not NEEDED, the electric pump on the front of the ICE could be shut down to prevent the ICE from cooling down too fast.
     
  8. bisco

    bisco cookie crumbler

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    what is a honda monday?
     
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  9. 69shovlhed

    69shovlhed Surly tree hugger

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    well, it was Monday, and I had to look at a Honda with a CEL on.
     
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  10. bisco

    bisco cookie crumbler

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    LOL, i read that all wrong.:p
     
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  11. 69shovlhed

    69shovlhed Surly tree hugger

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    sh




    it happens...
     
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  12. Jason in OZ

    Jason in OZ Active Member

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    has anyone seen or considered this ?



    EWP80 / Digital Controller Combo - Part No:8007


    the main reason i think a electric water pump might be a good idea, is that it is sure to improve fuel efficiency.
    and will likely aid in warm up times too, as the water wont be pumped around a cold engine....

    this is something i will consider if i ever have to replace the water pump on my car.
    no point in doing this change if the existing pump is in good condition.

    Jason.
     
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  13. vskid3

    vskid3 Active Member

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    Except that the water still needs to flow around the engine:

     
  14. Jason in OZ

    Jason in OZ Active Member

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    Yes, BUT only once the temp has reached operating levels.

    If there was a problem with these types of systems, we would be hearing lots of issues.
    I'm sure the pump probably runs almost all the time, but at much lower rpm when the temps are below the set threshold value.

    This way no dangerous hot spots can occur.

    That's my take on It anyway.

    Jason.
     
  15. jadziasman

    jadziasman Prius owner emeritus

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    Jason,

    You seem to be a relatively intelligent guy but your desire to retrofit an electric water pump on a Gen 2 is a fool's errand. What you will gain from the conversion is miniscule compared to what it will cost.

    If you really want an electric water pump that badly, then sell your Gen 2 and buy a Gen 3.
     
  16. Jason in OZ

    Jason in OZ Active Member

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    That $459 au, isn't a huge investment.
    Sure, that is a lot of fuel, and the pay off time would be very long indeed, but it is achievable.

    I'm not talking about retrofitting a gen 3 or even a C water pump.
    That I agree would indeed be too difficult.

    Jason.
     
  17. JoesMorgue

    JoesMorgue Junior Member

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    I like it, but that two minutes after shutdown would be an issue, destroys the advantage of having it.
     
  18. JoesMorgue

    JoesMorgue Junior Member

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    Why do people keep talking about payoff when talking about cars!?!?!

    A car is 99.999% of the time a LOSS! Certain cars lose faster than others.

    When I bought my car, I sat down and did the math. The changes in gas payments will cover the vehicle changes, AND the insurance increase. I never figured out the plate price difference. Now that the car is paid off, I'm realizing the savings, but we have other bills that quickly took those savings. If there is gains from going to an electric pump, they will offset the up-front costs, but don't expect a savings EVER!

    If you pay twice the price for the pump, and it lasts long enough to cover the price of two pumps, plus a single labor, you are coming out ahead. For my car, that's the price divided by 105k, then multiplied by the life of the new pump. By that point, you will never notice it as the money goes to other things in your life...
     
  19. NortTexSalv04Prius

    NortTexSalv04Prius Active Member

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    FYI
    Gear heads , performance, and muscle car people(has nothing to do with the componet costs) have been doing this for years... OEM german mfgs (bosch,bmw,merced) have been using electric coolant pumps for years on assemble line. The reality is some Prius chat posters are going to take a non constructive journey. The retro fit aka mod of a mechanical water pump with a electric pump has been done on v6 mustangs and other vehicle. Why else does summit racing, ebay, and others sell the pump?
     
  20. bisco

    bisco cookie crumbler

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    well, that all may be true, but there's a lot of talking here, and very little doing. in fact, no doing. there's a reason for that.;)