PiP Charging Efficiency

Discussion in 'Gen 1 Prius Plug-in 2012-2015' started by usbseawolf2000, Mar 11, 2013.

  1. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I have been tracking kWh with a Kill-A-Watt for over a month now (still on the same gas tank). I only use the 120v EVSE cable that came with the car.

    KAW reports 96.77 kWh from the wall. The car reports 85 kWh consumed. The charging efficiency is 87.84%. That means charging loss is 12.16%.

    I got 342 EV miles from it so I got 119 MPGe with charging loss included. Those miles were used for many short trips with heated seats when heat is needed.

    Just so nobody accuse me of using the gas engine to charge the battery, I have 430 miles on 8 gallon of gas making it 54 MPG on gas miles.

    44% EV and 56% HV. Love my PiP.
     
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  2. John H

    John H Senior Member

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    I agree with your math but since most people only know the kWh reported by the vehicle it might be appropriate to promote 14% as the conversion factor from kWh reported by the vehicle to kWh at the wall.

    i.e. 85kWh x 1.14 = 96.9 kWh at the wall as used for calculating MPGe.

    The PiP spreadsheet uses 1.15 as the conversion factor.

    Any idea how seasonal ambient temperature affects the charger's efficiency?
     
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  3. usbseawolf2000

    usbseawolf2000 HSD PhD

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    I'll keep tracking through the Spring so we'll see.
     
  4. 3PriusMike

    3PriusMike Prius owner since 2000, Tesla M3 2018

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    Do you leave your KAW plugged in all the time and/or correct for that? If yes, that is probably a penalty of ~1% in your measurements. (21 hrs per day * 40 days * 1.4 watts = ~1.2 kwh). So your results are similar to mine a couple of months ago...I found 9-10% charging loss when most of it was on 240v...guestimated 10-11% for 120v (based on all 240v followed by 120v and a slight increase in losses).

    Also, I measured a KAW, WattsUp Pro against my home smart meter and found a 30 watt variance at ~1350 watts...so that is a 2.2% meter error one way or the other.

    Mike
     
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  5. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Yea, Mike. I leave mine plugged to wall 24/7.
     
  6. CaliforniaBear

    CaliforniaBear Clearwater Blue Metallic

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    Why the 21 hrs, 40 days? Doesn't the 1.4 watts occur for all hours the cable is connected to the power source. Of course its negligible compared to the current while charging but its still there. In any case that 1.4 watts is part of the cost of charging the battery hence should be used in determining the equivalent amount of gas per the current cost of gas and all kWh used.
     
  7. 3PriusMike

    3PriusMike Prius owner since 2000, Tesla M3 2018

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    Because you have to have it plugged in while charging and it is part of the charging overhead at that time. But when you are out driving around it isn't needed.

    Mike
     
  8. cwerdna

    cwerdna Senior Member

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    Interesting, that's much lower than the Leaf at 120 volts reported at My Nissan Leaf Forum • View topic - "typical" Miles/KWh figures for a couple scenarios?. I wonder if the Leaf really does have a lot more charging overhead (partly due to some pumps running while charging)? I wonder if there some built in fudge factor into what the PiP reports?
     
  9. ryogajyc

    ryogajyc Active Member

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    Have you been tracking how many kWh it takes to charge a depleted battery? It would be useful for inferring the kWh used to charge from L1 by using the battery percentage reported by GreenCharge, which is more precise battery measurement from Entune.

    I would measure it myself, but my Kill-a-Watt died a few weeks after I bought it...
     
  10. usbseawolf2000

    usbseawolf2000 HSD PhD

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    We'll have to define "depleted battery". I would assume at the point of switching to HV mode. However, when I pull into the garage, the battery SOC in HV mode can vary (1 bar to 8 bars). That difference can be 0.5 kWh.
     
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  11. mrbigh

    mrbigh Prius Absolutum Dominium

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    I totally agree
     
  12. 3PriusMike

    3PriusMike Prius owner since 2000, Tesla M3 2018

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    I define it as driving in EV only and shutting off the car the instant it automatically switches to HV. Primarily because, on my commute I can get it to do that relatively easily and it is exactly repeatable. Sure if you drive in HV for a while you can lower the SOC more. But you can't stop the car at nearly as precise SOC.

    Mike
     
  13. ryogajyc

    ryogajyc Active Member

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    For the purposes of inferring from the GreenCharge reported battery percentage, it means anytime GreenCharge reports 0%. Based on my observations, this appears to be the same as the switchover to EV, which occurs at 6 bars. Since GreenCharge reports 0-6 bars as 0%, aka depleted, an average kWh over several charges should provide a reasonable value for inference.

    To me, it's a little unusual to see a variation of 1 to 8 bars pulling into the garage. In HV mode, the HSD actively tries to maintain between 3-6 bars. I've only seen 0-1 bars when going uphill while the HSD is warming the engine and even 2 bars is pretty rare. I usually see 5-7 bars. The only conditions I can imagine where you'd see such variation are:
    1. if the garage is at the top or bottom of a hill
    2. EV miles have been held in reserve and switching back to using them before the end of destination a little late leaves some battery charge.
    Are there other situations? Also, if there's a way to more easily get down to fewer bars at a destination, I'm curious as well.
     
  14. usbseawolf2000

    usbseawolf2000 HSD PhD

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    Right, HSD gets more aggressive to recharge the battery once the HV battery bars gets lower -- less draw from battery and wanting to start ICE.

    Keep in mind that the bars are not linear, at least in Gen2. I think Gen3 works the same way from the feel of it. I have not actually verify it with the SOC pulled from the Torque app.

    [​IMG]

    As you can see from Gen2, the first 3 bars (#8, #7 and #6) represents 62.5% of the available energy.

    If you pulled into the garage with 5 bars left, you have indeed used up 0.3 kWh. That is 12% of the 2.7kWh that a "normal" full charge takes.

    Such error margin is too large to measure charging efficiency. So I compare the kWh PiP reported vs. kWh my Kill-A-Watt reported drawn from the wall.

    I leave my charge plugged into the wall 24/7 and it came out to about 14% loss.
     
  15. drash

    drash Senior Member

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    I thought the Leaf uses air to keep the battery cool/warm. Of course with a bigger battery it may have more fans. I usually hear the fan in my PiP when charging even on cold days.


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  16. hill

    hill High Fiber Member

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    Have you considered evseupgrade.com for your PiP's L1 portable unit so you can get 240v?
    Toyota : EVSE Upgrade, Your EV Charging Solution
    Efficiency is a tad better @ 240V - besides being quicker.
     
  17. cwerdna

    cwerdna Senior Member

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    The Leaf has no battery cooling system at all, not even a fan. The modules are inside a sealed casing. There's a bit more about the sealed casing at http://www.nhtsa.gov/pdf/ev/Nissan_Presentation-Bob_Yakushi.pptx.

    As for "using air", well, I suppose there is some airflow when the car's moving and heat is emitted from the pack but that's about it.

    Drivetrain - MyNissanLeaf mentions what's liquid cooled.
     
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  18. drash

    drash Senior Member

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    After reading several articles about it, I had to figure out the "adjustment of the battery’s internal resistance" to try and understand how they kept it cool. It is air cooling but its more passive than I was led to believe.


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  19. cwerdna

    cwerdna Senior Member

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    ^^^
    On the Leaf, there were some early articles claiming there is a fan inside the casing to circulate air, internally. But, supposedly that's not true, at least not on production models.

    Nissan's made claims that they don't need active thermal management (In Race to Market, Nissan's Electric Car Takes Shortcuts | Autopia | Wired.com), but so far, that's proven to a be fatal mistake for those in hot climates (e.g. Phoenix).
     
  20. drash

    drash Senior Member

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    The active "adjustment of the battery’s internal resistance" may be what's causing the loss of charging efficiency although it would interesting to see different Leaf owners KW measurements using 240 and 120V charging. Although in all seriousness how many Leaf owners actually use 120V. :)


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