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I think I'm getting the hang of it (60 mpg)

Discussion in 'Gen 3 Prius Fuel Economy' started by Prius42, Jun 19, 2010.

  1. ksstathead

    ksstathead Active Member

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    Awesome!
     
  2. Prius42

    Prius42 New Member

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    I don't think the question is so dumb, and I'm not the best person to answer the question but I'll tell you what I know. Folks who really know how this works will hopefully correct me, and hopefully gently... Anyway, when the car is powered, the brake pedal is a fly-by-wire device. i.e. the car simulates back pressure on the pedal for you so that it feels like a hydraulic system but it is really a digital encoder. One of the vehicle ECU's (~computers) slows the car down with a combination of the friction brakes and one of the motor-generators. I'm not sure anyone knows the algorithm that is actually used. I would love to find one of the ECU/PIDs (reported vehicle parameters) that actually gives the hydraulic line pressure so we could figure this out empirically, but I don't think it exists. Anyway, the HSI display has four regions: charge, below the center line, above the center line, and power. If you are in the "charge" region you are, supposedly, mostly using the motor-generator as a generator to recapture the potential energy of the car. If you exceed the charge region, i.e. it the indicator is fully to the left, then you are substantially using the friction brakes. I think that the accepted wisdom is that the friction brakes and the motor-generator are used in tandem, and it is just the ratio between the two that is changed as you apply more force to the brake pedal. Thus your question has a complicated answer. BTW, below 9 mph you are essentially only using the friction brakes, no matter what. Also if the car is off, a valve on the brake hydraulic system is closed and the brake pedal becomes a passive hydraulic system, just like a regular car.

    I hope that helps...
     
  3. MariaEvri

    MariaEvri Member

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    great job there
    Im making a record with my own car as well, but mine is the other way. My km/l rise every day. I blame the job, very heavy traffic and a/c all day
     
  4. Prius42

    Prius42 New Member

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    Hi Bob. Here are a couple of answers. The DashDaq web page you pointed to is kind of a funny thing. It is more marketing hype than reality. They listed all the generic OBDII PIDs that they could show if they were all reported by your car. In fact most cars are a much smaller subset of that. On the gen III Prius the DashDaq finds 42. Many of them are interesting such as SOC, MAF data, and the obvious ones like RPM and coolant temperature. Luckily the company is also working on Toyota specific ECUs and currently report a few hundred parameters, again many of which are interesting. One of them that I use quite a lot, as I've discussed here, is "Actual Engine Torque" which is PID 193 on ECU 234 "Engine and ECT 2009-2011". I have no idea how it is measured but it appears to be some sort of sensor, perhaps a load cell, rather than a calculated value or some sort of lookup table.

    The Dashdaq log reports samples at a cadence of 20-30 ms. All the log parameters for each record have the same time stamp. However, I don't know if the dashdaq is buffering or doing some other funny business to report all logged parameters for each "sample". I don't think the Can-Bus works that way. It is possible the unit is replicating data so that there are no missing samples. I'll ask them that question. However, my favorite output is currently ICE power which is the product of torque and rpm. I haven't noticed any "impossible" values but I haven't made a long log file of this yet to look. I've been mostly using it in real time to help me drive with the ICE in the "sweet spot" of the efficiency curve. I'll try to run a long log and take a look.

    I believe I can make a BSFC chart. However, the only way I know to get fuel consumption is to take the canonical air/fuel ratio of 14.7 and multiply by the MAF (and invert). There appears to be a PID, "Target Air-fuel ratio" (ECU 234, PID 30), but it gives numbers between 0.6 and 1.2, so I don't understand what it means. Many of the PIDs are like this, they give values I don't understand. Some of them are clearly wrong, and I've reported this to Drew Technologies, but some I just don't understand. Anyway, to do the BSFC chart without the open throttle and the dynometer will introduce another variable, i.e. the throttle isn't full open. Do we then produce a BSFC chart for a selection of throttle positions? I think this should be easy to do but I'm still learning what is needed and what the implications are. Can you elaborate?

    I'm working on a review of the Dashdaq as we discussed by PM, but I'm holding off a little as Drew Tech. says they are about to release a firmware update to allow me to read a lot more ECUs on the Prius. I still can't do some things that the scangauge can do, like get the MG rpms and temps. For purely silly reasons, I also want to read the TPMS ECU. I'm just irked that the car knows the tire pressure with pretty good precision (in addition to tire temperature and rotation rate) but it isn't telling us.

    In the meantime, I've attached a list of the current ECUs/PIDs that the Dashdaq will read/log/display on a genIII Prius. More PIDs are coming. They claim they can eventually report PIDs from 33 ECUs on the Prius. So far they are reporting 3 ECUs in addition to the generic OBDII PIDs. However, we are currently getting about 200 additional PIDs from just those 3 ECUs. I imagine there will be several thousand PIDs in the end. I hope that some of them are interesting!
     

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  5. bwilson4web

    bwilson4web BMW i3 and Model 3

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    That is a primary data point of interest. In theory the HV ECU could use the same calculations I use with the NHW11. What helps would be to see a plot of torque (Y-axis) as a function of rpm (X-axis.) At low rpms, we should see a wide variation of troque but as the rpm increases, we should see it mostly flip between two values, the normal and 'heretical' mode. There should also be some negative values from starting the engine. The variance of torque associated with the ICE rpm helps validate the value.

    Don't forget the vehicle ECUs that are formatting the data in response to various direct inputs. They are the source of data but also contribute to data timing variations.

    You are asking exactly the right questions. You may also be thinking of "interpolation" versus "replication" where having a series of data points of known time offsets, we assume a linear relationship between two points to 'interpolate' an assumed value. It has to be done carefully with sensitivity to the data sources.

    BTW, the CANbus has much higher data rates, Mbps and 100s of Kbps than the ISO 9141 that runs at 10.5 Kbps. The faster CANbus avoids another source timing delays I've had.

    Critical to BSFC plots.

    Excellent! I had to do an offline analysis but had thought about making it interactive. But it would have been to my laptop and that is a bad way to drive.

    The cooled exhaust recirculation may also have an effect by allowing a leaner than 14.7 mixture. You might want to use ICE rpm and injector timing and checking the linearity of MAF vs calculated fuel flow. The slope should be ~14.7 but any variation suggests cooled, exhaust gas recirculation.

    I know, welcome to the 'leading edge.' <grins>

    Ignore the throttle. We want something a dyno can not supply, the ICE efficiency 'in the field.'

    Knowing the efficiency in the field gives us ICE efficiency in different operating modes such as acceleration, highway speeds and hill climbs. Once we correlate the vehicle efficiency boundaries, we can avoid 'the dark side' of vehicle performance. This leads to what I call "Johnathan Livingston Seagull" moments where we learn how to achieve optimum performance for minimum costs.

    Works for me.

    I was lucky to get a Graham Miniscanner that was developed by an excellent engineer. The 50 some odd data elements happen to be the ones needed for vehicle efficiency studies as well as maintenance. But it also takes careful attention to data collection and analysis.

    You are doing excellent work and I'm just happy to share my 'lessons learned.'

    Bob Wilson
     
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  6. Prius42

    Prius42 New Member

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    Bob,

    Thanks for your comments. I'm still working through them. However, as to the points above, the data looks much more replicated than interpolated, i.e. it is identical for several samples and then jumps to the next value. This of course could just be the LSB for the digitizer. I agree that the the CanBus can run very fast, however, I still don't understand the data protocol, i.e. do the data packets contain a time stamp and a bunch of PIDs, or is there one PID at a time. I also don't understand what data is sent on the Bus (and picked up by the scanner) periodically and what is actually in response to a query, and how this folds into how the data is organized in packets. I also don't understand if it is a network with collision detection like ethernet or if it is a point-to-point bus like RS232. I think there are also multiple buses on the OBDII connector, i.e. Can-Bus, KWP2000 on the prius which further confuses me. The Wikipedia articles are woefully lacking in detail. Sorry for my confusion. Do you have a good reference? Thanks!
     
  7. bwilson4web

    bwilson4web BMW i3 and Model 3

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    The speed of the CANbus means we don't have to deal with the rather lethargic ISO 9141 at 10.5 kbs.

    These are the leading edge questions where a lot of folks are looking.

    I've been reading the datasheets on the CANbus and the addressing scheme is listen-while-talk and perfectly detect a collision. Based upon the address of the node, the high priority, defined by the node, 'wins' and the other waits for the next window.

    I wish but mostly I use the datasheets for the interface chips. FYI, ISO 9141 comes in two flavors, fixed length and variable length KWP2000. They do use separate signals.

    The real problem with our NHW11 is one of the CAN bus lines is also mapped into the Ts/Tc lines a 'jumper' technique to trigger code flash and reset. This causes many scanners to trigger false error codes on the NHW11 ABS. But that is another problem.

    Bob Wilson
     
  8. tjs4689

    tjs4689 Junior Member

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    In your text file at the bottom. There is information about GPS "Device: j-Generic GPS Version:2.1.3-2022". Is that comming from the DashDAQ or the Prius? If is't comming from the Prius then we could save $80 not buying the antenna.
     
  9. rebenson

    rebenson Member

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    Very impressive accomplishments as far as mpg!

    I've only had my 2010 since end of May but it's going up since getting it. Using A/C really makes a difference, and since most of of my trips are severe city driving I think I'm doing quite well.

    I'll post my pics later but average about 52mpg - 48, 54, 54 (4 fill ups). (actual calculated mpg).

    I am working on a tank with 200miles and a little over 61 mpg on computer... As cooler weather arrives, my mileage hopefully should improve...

    ps: used to always use cruise control, now I never use it...
     
  10. dcscm1

    dcscm1 New Member

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    Hi all,

    This thread has been REALLY helpful for maximizing my mpg over the last few weeks. For example, on my 20-mile commute that includes both highways and surface streets I normally average around 60mpg. (I once got 73mpg but had no idea how I did it.). Well, today, on the exact same commute I got 78mpg indicated. I was amazed. Here's a summary of the approach that I used, based on the info in this thread and the various links:

    Starting
    - I Pulse/accelerate with the HSI just below the power area. (This isn't the exact sweet spot for the engine, but it's pretty close and gets me up to speed in a reasonable time.)

    Non-Highway Driving
    - Once I get up to speed, i do pulse and glide. Pulse is done at a level on the HSI just under the right side of the ECO symbol. (This is the sweet spot of the motor at 15kw or 20HP.)
    - Where road conditions allow, I only pulse to 44mph so that the motor doesn't start to spin and create a 5kw drag. (it really is amazing how far the Prius will glide at 44 mph compared to 46 mph). To stay under 46mph I sometimes even find the need to glide up a hill for a short time to bleed off a few mph.
    - Of course I also do a little anticipatory driving on hills where I accelerate on a downhill or on a flat area leading to a hill, and then bleed off some speed on the uphill. (Unless I'm careful I tend to slowly accelerate up hills, with the speedometer incrementing another mph every 5 seconds or so. If I'm already at a reasonable speed I have to intentionally back off the throttle a bit to keep speed constant instead.)

    Highway Driving
    - Similar to non-highway mode, I try to pulse or maintain speed with the HSI at just under the right side of the ECO symbol. On the highway, during low load conditions, my challenge is to not let the HSI drift down to just above the centerline, as this is where the efficiency of the motor starts to drop off dramatically. (This is still a bit strange to me, since the links in this thread mention that efficiency is lower at this HSI reading. However, the instantaneous mpg display shows as quite high...) In those low load conditions, I don't hang around the centerline anymore, but instead lay off of the throttle and then slightly press it again to cancel out the regen.
    - I try not to exceed around 65mph since the air resistance begins to get much higher and I can't maintain speed at the pulse level described above.
    - Of course anticipatory driving on hills applies here too.

    Misc
    - Note that I rarely if ever run on battery power anymore. This is a key piece of advice from experts on the forum. This too was counterintuitive to me, because I could see my average mpg going up whenever I ran on battery-only power. However, what I couldn't see later on was the cost and inefficiency of making up that battery state of charge with the engine.

    I hope this helps others. I'm looking forward to gaining more experience with this approach, and tweaking as I go.
     
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  11. pikesfish

    pikesfish Junior Member

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    I do believe you are getting the hang of it....I too am in Maryland and depending upon the weather I am either running the AC or the windows are down. Right now my best to date is 68.4 mpg and that is traveling the posted rate of speed, no sudden accelerations and decelerations and making sure not to carry heavy loads. My neighbors still can't believe I bought Prius but then when I am at the pumps once every 8-10 days and my gas last month was less than $100 total including a round trip to Philly and back. This car is going to more than pay for itself in the first three years. :)
     
  12. Codyroo

    Codyroo Senior Member

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    On the first and second pictures of post 37 - Is the HSI bar too far to the right of the center line to be considered under the ECO bar? It looks like if from the center line to the Eco bar = x distance, in the picture on 37, the bar is 2x from the centerline. In the Highway mode that produces ~15kw of power, I'm assuming the bar should be around "x" where "x" is the bar lined up under the right edge of the ECO symbol.

    Correct?
     
  13. Tideland Prius

    Tideland Prius Moderator of the North
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    There are two areas of the ECO area - the left side is called the Hybrid ECO area and is coloured in a darker shade of green. The right is (confusingly) named the ECO area and is coloured the light shade of green. As long as you're within the large bars, you're driving economically.

    I've asked for someone to confirm a relationship btwn driving in the Hybrid ECO area (so filling up the left side of the bar only) and SHM. Didn't get a definite answer but what was concluded was that if you're on the highway and driving with the bar in the Hybrid ECO area, you're doing very well. My instant fuel economy in that area at 90km/h is 2.0L/100km (118mpg at 56mph)
     
  14. Codyroo

    Codyroo Senior Member

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    I think it was Hobbit's post (or linked via it) I was thinking of in regards to the Eco bar. My interpretation from the post was the actual <ECO> symbol that straddles the middle bar of the two fat bars. And that the most efficient spot to be in was to the right side of the word <ECO> but not extending much past it (in fact, maybe to try to line up underneath it), which would be approximately 1/4 of the distance between the center line and the PWR border line.
     
  15. coach81

    coach81 Active Member

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    Very encouraging indeed!! Grats!
     
  16. Former Member 68813

    Former Member 68813 Senior Member

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    I'm not expert or mechanic either, but the way the Prius' brakes feel, I bet it as conventional brake, but with regen braking added as an extra boost. The sensor reads pedal position and appropriete regen braking is added to the mechanical braking force. Ie. the higher pressure on the pedal, the higher percentage of braking from friction. IMHO, there is no way brake is "fly by wire" operation, it is always attached mechanically just like the Prius' steering wheel (electric power steering giving a boost of course) for safety reasons.

    Any Prius mechanics who can chime in?