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Auxiliary Battery Replacement

Discussion in 'Gen 2 Prius Technical Discussion' started by mecram1, Oct 7, 2007.

  1. mecram1

    mecram1 Junior Member

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    I recently found that the 12 volt battery in the 01 - 03 Prius is a Dealer only item and they want $140 for it!!!!

    After some research I found a Toyota Technical Service Bulletin describing an upgrade to the old battery that includes a new battery tray (Kit, Auxiliary Battery Installation, part No. 0400323147) $40, and the larger battery $140. The new battery is a Panasonic S55D23L, rated at 356 CCA instead of the old one that was rated at 272 CCA.

    Apparently if you leave the car unused for more than two weeks you can completely discharge and kill the battery, which is what happened to me.
     
  2. efusco

    efusco Moderator Emeritus
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  3. mecram1

    mecram1 Junior Member

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    The Toyota (Panasonic) battery did not have a vent tube attached. I quess it should but the previos owner or technition must have lost it. Does the vent hose go out through the floor? Maybe it is lost under the tray.

    The build up of hydrgen in the trunk is very dangerous indeed!
     
  4. efusco

    efusco Moderator Emeritus
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    As long as you use a vent set-up you're OK, but you do have to create that. I strongly discourage you from using a non-OEM battery unless you use a vent tube. Not sure what happened to the original...but yea, it vents to the outside.
     
  5. philmcneal

    philmcneal Taxi!

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    anyone had to replace the AUX battery on 04 models and above? i may be the first soon any custom kits instead of pricey toyota OEM parts?
     
  6. efusco

    efusco Moderator Emeritus
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    I bit the bullet and recently paid full price for an OEM replacement battery..it's still sitting in it's box at home uninstalled b/c I haven't had any more problems like I did when I thought I needed a replacement. I'm too lazy to just pull the old one to check it...if I pull it I'm replacing it at 4 years old.
     
  7. kn6vv

    kn6vv Junior Member

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    <div class='quotetop'>QUOTE(efusco @ Oct 7 2007, 01:37 PM) [snapback]522487[/snapback]</div>
    Evan, with mine being an 06 I don't expect my 12V battery to be replaced for awhile but I am curious about the install. Have you checked into any problems in a swap out? I was wondering what programming or memory items in the various computers/ data bases might be lost (if any) during the voltage loss in the time period when the old battery is out and before the new battery is installed? I have no problem with resetting a clock but for some of us, we have large data bases of special waypoints in the nav unit and numbers in a phone book that I would not want to reprogram! :eek:

    Best wishes.
     
  8. efusco

    efusco Moderator Emeritus
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    Someone suggested I put my jumper box on the jump point while I do the change out to preserve all the presets. But it's not a huge deal...reset the auto windows, reprogram the radio presets, set the clock...I think that's it.
     
  9. n8kwx

    n8kwx Member

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    <div class='quotetop'>QUOTE(mecram1 @ Oct 7 2007, 11:49 AM) [snapback]522454[/snapback]</div>
    If you feel better about hooking it up, I would.

    But an AGM battery "vent" is really just a safety valve. Unless you overcharge the battery, it stays sealed. No hydrogen will escape.
     
  10. slair

    slair Ubër Senior Member

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    I actually just replaced my battery in my '05. For a battery replacement, talk about a pain in the @$$! I bought the OEM battery from my dealer for like $150... <_< . I started by just pulling the positive cable off, and covering it with the little plastic covers that come with the new battery. Then I did the negitive by unscrewing it to where it was attached to the car, since it is impossible to get a tool in that little space, but it was no big deal. Make sure you tape the end so it dosent touch anything or else it will throw sparks. Then I took off the black box sitting next to the battery, breaking system I believe? Not quite sure, but just a couple screws and moved it out of the way, keeping it pluged in though. then I loosened the battery bracket, which also holds another small box that connected to the positive. Then I had to remove a section of the HSD battery's ventilation... then finally she was ready to come out. Slipped the old battery out, and reversed everything to get the new one installed. Works real well, just a pain that it has to take close to an hour just to change out the aux battery. Once in, i turned on the car, which acted wierd the first time I tried to boot it up. It came up with the red triangle and didnt turn on fully. I just turned it off, waited a second then tried it agian and it was fine. I checked my settings on my nav and they were lost, but I do save them occationally to the "user 1" slot. The user preferences were not erased so I just changed it to "user 1" and everything came back. I turn off my reverse and seatbelt beeps, which I had to do again. Clock needed reset of course. Other than that, everything was fine.
     
  11. hobbit

    hobbit Senior Member

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    It's good to try and do *something* to keep the ECU standby memory
    alive in various places, because not only do you not lose your power
    window stuff, radio presets, and NAV options, your engine ECU doesn't
    have to re-learn fuel map trims and the like. So unless you're doing
    serious ECU-connector pulls for whatever reason [EV switch?], leave
    as much with its off-state 12V as possible...
    .
    _H*
     
  12. kohnen

    kohnen Grumpy, Cranky Senior Member

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    <div class='quotetop'>QUOTE(efusco @ Oct 7 2007, 02:37 PM) [snapback]522487[/snapback]</div>
    Good Dr.,

    Lead acid batteries don't store well. You have to keep a float charge on them or they will fail in a few months.

    I would suggest, since you've already paid for the battery, that you replace it. That way, it won't destroy your new battery while waiting for your old one to die (at which time you will have two bad batteries).
     
  13. efusco

    efusco Moderator Emeritus
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    <div class='quotetop'>QUOTE(kohnen @ Oct 7 2007, 11:07 PM) [snapback]522606[/snapback]</div>
    Yea I know I know....but you fail to take into account my utter laziness in this matter! :blink:

    I'm actually on a pretty long stretch of work shifts right now and knowing that it's not a simple 10 minute job makes me hesitant to start if I don't have a good couple hours to make sure I accomplish it without interuption.

    Might do me good to stick a float charger on it before I install it anyway...thanks, I needed an excuse for a new toy!
     
  14. Newsmom

    Newsmom Junior Member

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    What a royal pain! My (daughter's) '05 aux. battery apparently died, and we fought with it for a good hour before we lost sunlight and had to quit for tonight. I think I'll take Slair's idea, of disconnecting the negative where it attaches to the car, since that's the last connection, and we gave up trying to get out the bracket connection. I particularly appreciate the mention to cover the connections, since the new battery will have an actual charge.... At least when we get this done, I'll know what to do when my (husband's) '04 needs a new battery, or my '07. Adding to the frustration, once the auxiliary battery dies, you can't get into the trunk from the outside, you have to climb in and release the (really well hidden) latch. Definitely not an easy diy project (unlike the cabin air filter, which takes an entire 30 seconds to change). My dealer also charged $195 (plus tax, over $200) for the replacement.
     
  15. Patrick Wong

    Patrick Wong DIY Enthusiast

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    If $195 was the parts dept price, that is outrageous since MSRP is $139.

    Yes, you should disconnect the negative cable where it attaches to the body. When removing the positive cable, you don't have to remove the red plastic cover, just bend it up enough to gain access to the terminal nut.

    For your other two Prius you may consider replacing the 12V battery after four years of service, so that you can do the replacement at a time and place of your choosing, rather than waiting for the battery to die. Good luck.
     
  16. Jay_Prius

    Jay_Prius New Member

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    I accidentally drained my 12V aux battey in my 2005 Prius. Since the car has 154K on it, I started doing some preliminary research on replacing the aux battery. I jump-started the car and went into maitainence mode to check the battey health, looked like all the numbers were still good, so I may put hold on replacing the battery for the time being.
    I appreciate very much so many good posts ranging from buying/replacing with the OEM Part #28800-21171, DIYing with Optima YT D51 and several other small marine/auto batteries. I would like to share with you one really low cost ($66) DIY option:
    Please see Costco Item 201864, it is a D51, CCA 500 (not relevant), RC 85, 9.3125 L x 5.0 W x 8.6875 H (inch). I believe Optima D51 (D51R) has almost the same demensions (with/without post height). You will need D51.
    I went to my local Costco and only saw D51R (Costco Item 12881, I took several pictures, costs $66, I can email to you). I did measurement on the physical battery: 9-9.25 L x 5 W x 7 5/8 H w/o post (inch). For you DIYers, you will need terminal adpater kits and it will be fairly easy. Also it is sealed and I can't find any vent opening/connection on the battery (Please comment). Also please broadcast which Costco you find that carries the item 201864 (Kirkland Signature Lifecycle Fitment Code 20).
    Thanks and Happy DIYing.


     

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  17. Patrick Wong

    Patrick Wong DIY Enthusiast

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    The pictured Costco battery appears to be of the traditional wet-cell design. The vent caps will pry off so that you can add distilled water as needed.

    One problem with the pictured battery is the terminal polarity is reversed from the correct battery. This means that after installation, the positive terminal will be within a couple of inches of the inside of the right-rear fender. If that fender is hit in an accident, the sheet metal fender may short out the positive terminal which results in a potential fire and safety hazard. Further if the battery case is damaged in the accident this may result in battery acid being released into the hatch and rear passenger area.
     
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  18. Jay_Prius

    Jay_Prius New Member

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    " I went to my local Costco and only saw D51R (Costco Item 12881, I took several pictures, costs $66). You need D51, Costco Item 201864.

     
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  19. seilerts

    seilerts Battery Curmudgeon

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    Optima now sells a direct replacement, DS46B24R. MSRP is $199. As more retailers i..e Amazon, elearnaid stock it, I expect to see it in the $160 range. Yes, you can do the low-rent wet cell, but there is a safety trade-off to be aware of.
     
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