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Prius Brake Problem - CONFIRMED BY TECH

Discussion in 'Gen 2 Prius Main Forum' started by grinthock, Feb 3, 2010.

  1. grinthock

    grinthock New Member

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    Well - it's confirmed, however we know about this awhile ago didn't we. I've had it for awhile, i've learned to live with it.

    Took a tech for a drive, he screamed when it happened.. Took him on a bumpy road, and had him brake hard..... Here's the letter that I sent to my service manager -- let's see the response I get.. i'm starting out nice. Tech confirmed it and it was noted on a service order - but they said they couldn't fix it -- sorry, so I called Toyota Canada.

    They told me to contact the service manager -- so I am.



    dear "name of guy";

    I was in your dealership today with my Prius - to be honest I am not sure if I spoke to you directly or not.

    I have a 2008 Toyota Prius -VIN#

    My name is (redacted)

    I am now and have for some time expereinced the recent highlighted Brake problem on my Prius. I took one of your service tech's out for a drive, and he drove my car and I was able to re-create the problem. I can duplicate the problem - every single time - without fail. There is 100% a problem. Your service advisor said that they were not sure there was anything they could do, and I said that was fine however I want the problem rectified.

    I encourage you to try this yourself, go get a 2006-2009 Prius, (or I will bring you mine), take it for a drive, go North towards the railway tracks, just before the tracks, brake hard, as you go over the tracks, the ABS system will activate, and then just after the tracks, you won't have any brakes for about 10-20 FT. Then take your next right, that is "Road" there are some bumps ahead, now accelerate to 80KPH, just before the bumps, brake moderate to hard. You WILL experience the problem.

    This issue happens on washboard so badly, the car has no brakes at all. In downtown toronto, if you hit a pothole, after the pothole you have no brakes for a moment.

    I called Toyota Canada today regarding the issue - they referred me back to you directly regarding the problem. I need this fixed, as I need my vehicle.

    I would like to highlight one of the major related issues. Twice in the last two weeks, drivers of Toyota vehicles who have been in collisions have been charged with "Operating an unsafe motor vehicle" which if charged, most insurance companies will drop your coverage -- immediately. I rely on my vehicle to get to work - I cannot be without it.

    I am not mad at Toyota Canada, I also love your dealership, it has always been serviced at your dealership. I even told Toyota Canada when I called, I was not in any way complaining about (dealership name) Toyota. However I need this problem investigated and fixed as quickly as possible.

    What can I do - to help you, fix this problem?


    -- me
     
  2. a_gray_prius

    a_gray_prius Rare Non-Old-Blowhard Priuschat Member

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    I'm glad you have a case that is both recognized by Toyota service (you didn't get brushed off) and reproducible. This is always the first step to a real fix.
     
  3. Paradox

    Paradox Prius Enthusiast / Moderator
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    And GM never had issues? What kind of reasoning is that lol
     
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  4. Cessna157

    Cessna157 Junior Member

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    I'm afraid that I do not understand the recent "problem" of the brakes. I can recreate the same problem too....on ice. You drive over something that makes the tire lose its grip on the road, and if you're currently braking, the wheel is going to decelerate at a different rate than the others. Seems like the system is working exactly as designed.

    Before my Prius, I had a 2000 Corolla that had ABS (a rare option at the time for the model). It would do the same thing as the Prius.

    I just don't understand what people are looking for. They want a car that'll stop in a heartbeat, even if you're on rough pavement or ice?
     
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  5. grinthock

    grinthock New Member

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    Cessana157: Then you are not experiencing what I am.

    I have an older car, 10 years old -- it doesn't do it, neither does my wife's 2007 Accord.

    The problem is that the attack and release time on the ABS controller -- is not set properly.

    Trust me -- this is a problem.
     
  6. KTPhil

    KTPhil Active Member

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    I have often seen the apparent loss of braking power when going over a washboard surface. It is the ABS dropping braking based on perceived skidding. I can get a momentary loss just braking hard over a wet painted section of road (such as crosswalks).

    It feels like acceleration because you suddenly stop feeling the deceleration expected from braking. It is only for a fraction of a second.

    When ABS first was introduced to passenger cars (early '70s on Mercedes Benz, for example), it was noted that although steering control inmproved from lack of skidding, braking distances increased, sometimes noticeably in the case of gravel or washboard surfaces. however, the trade-off of steering control vs. braking distance was made in favor of steering for overall safety reasons.

    Remember you don't actually "brake" (using friction pads) unless you stomp the pedal or are going under about 8 mph. You are regenerating to slow the car. Recovery can be slightly slower than the 1/10 second ABS cycle time in such a case.

    ABS is not a cure-all for poor driver brake control in loose traction circumstances. Like airbags and VSC, it gives naive or careless drivers a false sense of security and then they overdrive their car or recovery skills. Best advice for best traction in an ABS-equipped car is the same as it was before ABS: slow down!
     
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  7. Cessna157

    Cessna157 Junior Member

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    Oh I know exactly what people are experiencing. Run over a bump while braking and the ABS comes on for a second and the light flashes. I've done it many times
     
  8. Ads_green

    Ads_green New Member

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    What is being described is most probably activation of the electronic brake force distribution (ebd) system which usually occurs on ice, metal manhole covers or bumpy roards.
    In situations where the abs system detects that the rear wheels are (or about to) lock up before the fronts then a valve (can be mechanical or electronic- it varies) will engage effectively blocking off a majority of the brake force to the rear wheels. The reason for this is that if the rear wheels lock even for an instant the car can lose directional stability too quickly for the abs and scs systems ability to correct causing loss of control.
    The sensation of no brakes is often the fact that rear brakes are generally fairly spongy as they only do a fraction of the total braking but the EBD valve is a solid metal object. A drivers brain is more tuned to pedal pressure so this change feels like you've hit the metal stops in the pedal box when in fact it's fine.
    There's two options here as a driver you can do if this happens-
    1) press really really hard - push through your own calibrated brake pedal pressure and just press hard. The front brakes are still working with abs assistance and total braking force is only marginally reduced with ebd active
    2) come off the brakes fully to allow the ebd to reset. Then get back on the brakes again. It's almost like cadence braking but don't go into the automated pumping action as this will mean the and system will not be working together.

    I've driven many ebd equipped cars from city run arounds to supercars and they have all been the same when it's gone off - I really don't think it's a fault as such - the brake system is making a choice and picking the lesser if two evils (slightly longer stopping distance v's complete loss of control).

    Abs (nd the other systems are great driver aids and do help but they are not a substitute for a driver. You still need to learn to work with them and know their weaknesses.
     
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  9. grinthock

    grinthock New Member

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    Good discussion so far on the topic... Let's keep it going...

    While I agree with ads_green to some extent, this doesn't explain to me why the Prius has such a limited stopping distance in comparison to my other 3 vehicles.

    We have a perfect way to test it here, it is a "level" railway crossing that is slightly elevated, and on the other side is a street, and people stop there all the time to turn -- when going over the tracks if I brake while going over, the car loses all brake power just after the tracks (not on it)

    I went out and did the test in my other cars -- they performed significantly better than the Prius.

    I understand if it is designed to work the way it is -- however if it is -- it's not good enough. I'd rather have conventional brakes.
     
  10. toyotechwv

    toyotechwv Toyota Technician

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    Yep
     
  11. mikepaul

    mikepaul Senior Member

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    And here I thought they'd tried a new, patent-free way of regenerative braking and screwed up the changeover from that to the brake pads. Although this bump-stuff might be the thing they didn't test for and it interferes with the pads coming into play soon enough...
     
  12. john1701a

    john1701a Prius Guru

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    Your second post... clearly here to just grow fear.

    Is there something that could be improved. Of course. In fact, that's why vehicles routinely get new models.

    But with so many years having passed already without this causing accidents, there's nothing to actually be scared of.
    .
     
  13. Deforest

    Deforest Junior Member

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    I have a 2007, and have noticed several times when braking at low speed (on a dry road) and hit a pothole at the same time that you have the feeling that total braking power is lost for a fraction of a second (feels longer when it happens!). I have never experienced this on any other car.
    I thought ABS was supposed to be sensing wheel rotation on each individual wheel, and if one wheel is sensed as rotating slower then it must be slipping and the ABS should be applied to that wheel. But if only one wheel hits a pothole I really don't think that the ABS should actuate on all 4 wheels ?? - or maybe Prius is different ??
    The other thing I have noticed about the Prius ABS is that if I stomp on the brakes with an icy road I don't hear anything from the ABS, or feel the pulsing from the brake pedal. Other cars I have make quite a racket from the ABS when doing this. (We have a lot of ice and snow here in the Winter and I purposely wanted to test the Prius with hard braking on a slippy road, from about 15mph to a complete stop.)
     
  14. Flying White Dutchman

    Flying White Dutchman Senior Member

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    reasoning of just 2 posts... T... R...:D Oooooo:)

    qoute `he screamed when it happened`
    was it a real prius MAN tech or a girly girl prius tech:p

    ok serieus now.

    come on screamed.:confused:.. is that not a bit overreacting:confused::rolleyes:

    i experience this often.
    at the first time i only noticed something and the VCS light came on.
    i did nog even notice it after it was already over.:)

    do you put more PSI into your prius wheels then factory stated:confused:
     
  15. Darwood

    Darwood Senior Member

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    Wow, the trolls are out in force today.
     
  16. The Electric Me

    The Electric Me Go Speed Go!

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    Just kind of wondering what changed? Judging from your join date and model year, and your opening statement that you've known about this for a while and learned to live with it, I'm assuming you have had a 2008 for almost 2 years?

    So what has changed this from a problem you evidently accepted and learned to live with, to a problem that you feel you must have rectified?

    I'm not accusing you of anything, I'm just curious. Do you feel you're more concerned about this problem now in light of recent events? Could your opinion be tainted by recent events?

    What pushed this problem from being something you lived with daily, into being something you feel must be rectified or you can't drive your vehicle?
     
  17. grinthock

    grinthock New Member

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    The_Electric_me: That's a good question, to be honest, I don't care about the gas pedal issues -- and i'm not piling on Toyota, however it's a problem i've seen for awhile, and it was something I mentioned to my dealer way back, and they made mention it was by design, or whatever.

    The problem with me not being able to drive it is because the Provincial Police (our state police) have charged two people with "Operate unsafe motor vehicle" for driving a vehicle with a known recall or problem (that the driver knew about) and they drove the unsafe vehicle anyway.

    The problem here is -- your insurance carrier will drop you if you get charged with that -- which means you get forced onto a VERY VERY high rate insurance (6-8K a year, and i'm not kidding)

    Yes, I was driving the car and simply living with it -- however I want it fixed now. Why? Because I decided to. No other reason.
     
  18. DeadPhish

    DeadPhish Senior Member

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    I tried with my 05 Prius and a new 10 Prius on a variety of surfaces from smooth asphalt to speed bumps to potholes to drainage gratings to packed gravel to potholed gravel. I tried at different speeds from 10 mph to 30-ish mph but I can't feel the sensation.

    If it can be replicated for someone else then it appears valid but I can't do it. Vehicle-specific or maybe locale-specific? idk.
     
  19. ksstathead

    ksstathead Active Member

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    grinthock, can you provide links to those canadian citations for driving an unsafe vehicle? Why don't they just ticket every prius on the roads (pre '10 which is not currently recalled). Also, why don't they ticket every other car that has ever been recalled but not fixed? Just seems there should be more to the story on these 2 citations...
     
  20. The Electric Me

    The Electric Me Go Speed Go!

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    Well still something has changed. First of all The Prius hasn't been recalled for brakes (as of today) and you also state now that you were told by the dealer originally that the sensation you experience was by design. So The Prius doesn't fit the definition of "unsafe vehicle". So there shouldn't be any danger of you getting charged with operating an unsafe motor vehicle.

    "Yes, I was driving the car and simply living with it -- however I want it fixed now. Why? Because I decided to. No other reason"

    Well given those parameters what made you suddenly decide you want it fixed now? Especially if you had the forehand knowledge that the dealer told you what you were experiencing was by design?

    As an owner I think you have the right to change your mind, and decide a problem you used to find an acceptable part of owning and operating a Prius is no longer acceptable to you, but if you used to define it as "Normal" why do you expect Toyota to now define it as "Abnormal"?