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10 mpg loss --->SOLVED!

Discussion in 'Gen 2 Prius Fuel Economy' started by problemchild, Nov 11, 2009.

  1. 1 mad scientist

    1 mad scientist Junior Member

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    Great info! We have a 2010 pkg v w AT. The city mileage has been steadily dropping since day one. It is now in the low 40's. I went out and ran the vehicle signal check described on this link. The battery voltage in accessory mode was 11.6! The car is 5 months old and has 4600 miles on it. I hooked up the scan gauge and put it in run mode to check the BATT voltage. The engine started and it charged the battery at 13.9v for 3 min and 18 seconds. The battery was at 12.4V when the ICE shut off. Within 10 minutes the voltage dropped to 11.6V. I plan to check it again after it sits overnight and call for a service appointment in the morning. It is due for the 5K oil change anyway. I will be asking the dealer to check the 12V battery. I will post the results.
    Bob

    Just an update. Talked to service this morning and they said the 11.6 volt reading using the vehicle check function is normal. This evening I took the covers off and checked the 12V battery with a DVM. It was at 12.7, which is a good reading for a lead acid battery. The voltage check was on the nav was reading 11.7. Looks like I need to keep searching for why the MPG keeps dropping.
    Bob
     
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  2. F8L

    F8L Protecting Habitat & AG Lands

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    People who have had bad 12v batteries often complain that the prius will not shut off the engine at stop lights or other situations where we would expect it to shut down. So while the current going to the battery may be minimal, the fact that the engine doesn't shut down when it should could easily drop MPG.

    While I cannot quantify the possibility but the current going to the battery could indeed have a negative affect on MPG as well and this is why extreme hypermilers go to great lengths to reduce electrical demand from stereos, headlights etc.
     
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  3. qbee42

    qbee42 My other car is a boat

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    Shawn and F8L make an interesting and important point: a small 12V battery drain can cause much larger mileage losses.

    In addition to the small amount of power sucked by the failing 12V battery, the ICE must run frequently or continuously to keep charging the failing battery. Likewise, if the 12V battery is really bad, it can drag down the 12V bus, which is used to power all of the ECUs. Without good 12V power, all bets are off on how the car will operate.

    Tom
     
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  4. donee

    donee New Member

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    Hi All,

    Another issue not discused is did PC allow the 12 V supply go to zero volts during the install of the new battery? If not, then it can be said the new battery was the true cause of the low mileage. If he did let the voltage go to zero, then there is a good posibility that the problem was resolved by the ECU's reboot.
     
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  5. chuckknight

    chuckknight New Member

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    So, removal of the battery would reset the ECU? There's not a FLASH memory, or something similar, to retain the "learned" behavior?

    Since my Prius was purchased used, I asked a similar question at the dealership, and they told me that it couldn't be reset...and that even if it could, it would be counterproductive.

    Now that I know better, I may do it anyway...erase the previous owner, and see what my mileage does. (40mpg in town, 47mpg hwy)

    Chuck
     
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  6. qbee42

    qbee42 My other car is a boat

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    The ECU doesn't do a lot of learning. Certainly there is some feedback from the engine, but the Prius does not adjust to a driver. Usually those sort of adjustments are for shift points. Since the Prius doesn't shift...

    Tom
     
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  7. problemchild

    problemchild New Member

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    OK guys here is some more info.

    Yes I allowed the car to go dead when I changed the batteries.
    My ICE was running at stoplights a few times when it should have been off.
    My ICE would run sometimes in a parking lot after I sat for a few minutes with the radio on in park. I never noticed that behavior when the car was brand new.
    The new Optima arrived and I checked the voltage at the terminals=13.0v
    I checked my OEM battery after removing and it was 12.4. I charged the OEM battery with a charger to full charge and then let it sit for 1 hour and tested it. At the time of full charge it tested 13.2 and after one hour it was 12.6. Overnight it fell to 12.42. So the battery is bad.

    Now this may explain the whole bad battery syndrome. When I was looking for a new car (prius) I noticed that many of the Prius cars on dealer lots had dead batteries or had a charger hooked up to them in the back lot. I think the smartkey system was draining the cars aux batteries down to the dead point while they were new. I started having mpg losses after 6 months. So essentially the dealer sold me a car with a weakened battery.

    The dealer refused to replace my battery as the warranty is for 3/36 and I have 1.5/42.
     
  8. donee

    donee New Member

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    Hi PC,

    Hmm...Those voltages sound fine to me. They call them 12 V batteries, because they should float at 12 V, or a little higher, 12.6 is a common value.

    When I changed my battery it was down under 11 volts. I do not have Smartkey. I did the change as the mean battery life seems to be about 4 years, and that would have been the coldest month of the year here.

    I am of the opinion something in the computers had worked itself into poor mileage state. So, when you reset the system by letting it drop to 12 V for more than a few minutes, it got rid of all the "learned" registers. Maybe something in the "Maintenance" mode is retained when the car is set back to normal, without a 12 V drop?

    Yea, its bizarre the dealers do not know to turn off the Smart Key system when the the Prius is sitting.
     
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  9. problemchild

    problemchild New Member

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    I have an fluke meter and my old truck optima batteries were always at 12.85 charged even after 4 years of VERY HARD use. Like I said the optima arrived at 13.0v and it took 24 hours to ship. 12v batteries are NOT 12v. Just like a 3.6 llithium Ion is 4.2v and a cr123-3v is 3.2v. No battery is what the numbered value is unless its drained. A 12v battery at 12v is beyond dead.

    Anyways my mpg has continued to stay HIGH even though the NAYsayers keep posting their opinions. Lots of short cold engine trips today and I am still above 45mpg. Those numbers would have been 34mpg with the other battery.

    Optima batteries tend to run a few points higher than oem batteries from my 12 years of expierence with them. OEM might be 12.7 and optima might be 12.85-12.9

    Keep one thing in mind as well I tested my OEM battery when it was not hooked up to anything. Had it been in the car It most likely would have been close to dead(12.10) overnight.

    Battery Voltage and State of Charge:

    12.7v . . . . . . . . . . 100%
    12.45v . . . . . . . . . . 75%
    12.24v . . . . . . . . . . 50%
    12.06v . . . . . . . . . . 25%********
    11.89v . . . . . . . . . . 0%


    UNDER 11volts?????????


     
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  10. donee

    donee New Member

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  11. Billinak

    Billinak New Member

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    What about a cold battery? Like below zero cold? Mine read 11.1 when I first checked it. Would that be normal for a good battery?
     
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  12. Celtic Blue

    Celtic Blue New Member

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    Might be. I haven't checked 12V versus temp, but this is likely playing havoc with the Prius control system. It will be charging both the HV and the Aux 12V battery and your mileage will be awful. The HV battery control tries to keep it in a "warm" range and will run your engine to run the battery well into the upper green when it gets really cold.
     
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  13. bsilver386

    bsilver386 New Member

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    Immediately following a (non-dealer) 90K check two weeks ago I noticed my MPG dropped from 45 to around 40. Especially low when accelerating from stop or going uphill. Service said they checked the battery, load test with 175 amp draw drops to 10.2 volts. Any recommendations?

    bsilver386
     
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  14. grand total

    grand total Member

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    My battery regularly read 8.xV (before it was replaced under warranty) and only once failed to allow the car to start. I don't recommend running around with a battery that sick, but I was waiting for it to be bad enough that it would fail the dealer's test and so be replaced under warranty.
     
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  15. grand total

    grand total Member

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    I think the problem may be your wife. :D Does she stay in the car listening to the radio often or for prolonged periods?
     
  16. uart

    uart Senior Member

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    That battery should be fine. In the prius it should never need to supply 175 Amps, I think it's only about 50 Amps max when booting the computer.

    A voltage of 10.2 volts at 175 Amps is not bad at all, it's only about a 2 volt drop which is quite ok for such a large current. Did you know that the rated "cranking amps" of car batteries is measured at only 7.2 volts (approx a 5 to 5.5 volt drop).
     
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  17. problemchild

    problemchild New Member

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    My cold optimas in my truck (-29f) were about 12.4v.
     
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  18. problemchild

    problemchild New Member

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    1st time

    There goes your thinking......
     
  19. Billinak

    Billinak New Member

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    I tried mine 3 times after sitting cold, then again after driving around a bit. The highest I got was 11.7v, so I took it to the dealer to have the battery checked and they said everything was fine.

    I'm getting about 28 mpg with temps right around 0.
     
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  20. uart

    uart Senior Member

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    That voltage seems really low Bill. I know that low temperatures will knock it down a bit but the open-circuit voltage should definitely be higher than 11.7. According to data I have the open circuit voltage should only drop about 0.02 to 0.03 volts per 10F temperature drop. So at 0F it should easily still be 12.2 or 12.3 (no load).

    Now if there was some loading during the measurments then I don't know how much the temperature will effect loaded measurements.

    You mention that the dealer said it was fine, is the battery under dealer warranty? I'm just wondering if they'd have a vested interest in telling you it's fine.