1. Attachments are working again! Check out this thread for more details and to report any other bugs.

Bad Battery?!?!

Discussion in 'Gen 2 Prius Main Forum' started by Mozencrath, Sep 11, 2009.

  1. Mozencrath

    Mozencrath Junior Member

    Joined:
    Jun 14, 2006
    50
    5
    0
    Ok so I really need some help here.

    I have a 2004 Pris with 135,000 miles.

    In June, I drove it from New York to Texas. Shortly after arriving, I notice my gas mileage went from 48-55 on the highway down to 36-43 on the highway. I found this odd considering the weather was typically 70-85 degrees as apposed to 55-70 in NY. I then started to notice that after the car had sat overnight with full battery bars, I would get in it in the morning to find only 2 bars !! This i now a constant issue. I also notice that after accelerating to highway speeds I will lose up to 3 battery bars!

    My question is, is it possible I hve a bad traction battery? I was thinking maybe the accesory battery is bad and drawing power off the traction bat? Please any help would be appreciated...
     
  2. smartalec89

    smartalec89 The Official Alaskan

    Joined:
    Nov 16, 2008
    133
    5
    15
    Location:
    anchorage, alaska
    Vehicle:
    2009 Prius
    Model:
    N/A
    Well it sounds like you do have a bad traction battery. I would just take it to the nearest dealer to have them check it out. I think on your trip you stressed a pretty worn battery just a little too much. This would happen if you never shut it off but it doesn't sound like you have been leaving it on. Have you replaced your accessory battery before?
     
  3. Mozencrath

    Mozencrath Junior Member

    Joined:
    Jun 14, 2006
    50
    5
    0

    Crap. No I have not replaced the accessory battery
     
  4. richard schumacher

    richard schumacher shortbus driver

    Joined:
    Mar 27, 2004
    7,663
    1,041
    0
    Location:
    United States
    Vehicle:
    2004 Prius
    Model:
    N/A
  5. efusco

    efusco Moderator Emeritus
    Staff Member

    Joined:
    Nov 26, 2003
    19,891
    1,193
    9
    Location:
    Nixa, MO
    Vehicle:
    2004 Prius
    Model:
    N/A
    Typically a bad traction battery will show dramatic swings in the displayed SOC going from full green to 1 bar in a very short time.

    I think there are a number of things that could be at play here including the 12v battery (which needs to be replaced if it's the original in an '04 even if it's not the immediate issue), perhaps there's a bad wheel bearing causing excessive drag. Perhaps your emergency brake is partially, or fully on? Maybe there's a dirty/sticky throttle body? Have you checked tire pressures? One low tire could account for the FE drop and increased work for the HV battery.

    In short, while I can't rule out the HV battery, I think there are a number of things that need to be considered with the 12v at the top of the list.
     
  6. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,817
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two

    No it does not work like that....

    You probably have corroded terminals on the traction battery. A known issue.Get a Chiltons manual which clearly describes how to safely access the traction battery compartment remove the cover and take a peek in there. Its easy and will take you a few minutes with simple hand tools. You may have corroded terminals on the interconnects. Easy to see.

    And it may give you the courage to buy a good used battery and install it If not the corrosion issue but bad batts if done by the dealer will be very expensive...no so much if you do it yourself.

    Knowledge.

    Please be aware if you present yourself to the dealer and plead "Help me" they will take you home the long way.

    Cabeesh?

    Good luck.
     
  7. Frayadjacent

    Frayadjacent Resident Conservative

    Joined:
    Mar 22, 2009
    375
    21
    0
    Location:
    Austin, TX
    Vehicle:
    2009 Prius
    I'd try the 12v battery first. I wasn't aware that there was an issue with corroded terminals, but that's an easy check, and likely and easy fix. Both of those options are very cheap compared to even a used traction battery.
     
  8. dgw

    dgw New Member

    Joined:
    Jun 10, 2005
    38
    0
    0
    Location:
    Mill Valley, CA
    My story is similar to the OP, but not a sudden change, just a slow trend toward more and more often seeing 2 bars and full green. Mileage has gone down as well, although not as much as his. My car is now at 86k. I see this several times a day whereas when the car was new (2005) I very rarely saw less than 3 bars and full green only if coming down a mountain. Lately, it's even beginning to show 1 bar, and coming off the freeway offramp will give full green. Also, my battery SOC will plummet when the system is cold, as in first drive of the day cold, not absolutely cold. My local dealer says they won't do anything until the computer puts out a fault code.

    I hadn't heard that this was diagnostic of corroded terminals on the traction battery, I will have to check that out and report back.
     
  9. dgw

    dgw New Member

    Joined:
    Jun 10, 2005
    38
    0
    0
    Location:
    Mill Valley, CA
    One more thing, I replaced my 12v battery a couple of months ago as a possible fix, but that made no difference in the traction battery performance.
     
  10. richard schumacher

    richard schumacher shortbus driver

    Joined:
    Mar 27, 2004
    7,663
    1,041
    0
    Location:
    United States
    Vehicle:
    2004 Prius
    Model:
    N/A
    A mistake with the traction battery can kill you. Leave it to a dealer unless you know exactly what you're doing.
     
  11. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,482
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    Yes, I also have noticed this with my 2004, 87K miles. I think the traction battery is losing capacity. It would be nice if it would fail before 100K miles, but who knows.

    If you are serious about checking the traction battery, this is a pretty dangerous activity unless you observe all of the safety precautions found in the Toyota repair manual.
     
  12. edthefox5

    edthefox5 Senior Member

    Joined:
    Jul 25, 2007
    10,096
    4,817
    0
    Location:
    Clearwater, Florida
    Vehicle:
    2007 Prius
    Model:
    Two
    I'm not advocating the op does any work there just taking a look inside. At least he will know if thats an issue and can deal with it accordingly. He's oow so taking that issue $$$$$ to the dealer will have the service manger do a little jig.
     
  13. Mozencrath

    Mozencrath Junior Member

    Joined:
    Jun 14, 2006
    50
    5
    0
    Update:

    So I purchased an equivalent size accesory battery yesterday. Will advise if the problem comes back.
     
  14. statultra

    statultra uber-Senior Member

    Joined:
    Dec 6, 2005
    798
    31
    1
    Location:
    Edison,NJ
    Vehicle:
    2001 Prius
    Model:
    N/A
    heres what i noticed, my 05 prius would stay between 2 and 3 bars most of the time if i did a short drive, say 0-5 miles

    but soon as i started a 40 mile a day trip my battery would stay at 5-6 even 7 all the time, even the next day.

    my guess is on short trips there is a large current draw since the car is still warming up?
     
  15. Mike Dimmick

    Mike Dimmick Active Member

    Joined:
    Aug 8, 2008
    963
    248
    0
    Location:
    Reading, UK
    Vehicle:
    Other Hybrid
    Model:
    N/A
    Yes. In Stage 1 the car is trying to bring the engine oil up to a decent temperature before putting any stress on the engine, so it uses battery power to move the car unless you really push hard. It feels as though the car is reluctant to accelerate, and then will suddenly accelerate hard if you keep pushing it. The engine will be idling even while you're accelerating and then suddenly rev up.

    On my journey home from work, the speed limit is 30mph, then almost immediately 40mph, then after about half a mile, 50mph. I have to be aware of cars behind me wanting to accelerate up to the speed limit at this point, because my Prius won't, usually, be warm enough yet.

    Air conditioning is an additional drain on the HV battery, so avoid that while warming up if you can.

    I don't have much in the way of hills on my route, so I usually only see seven bars (green) if I haven't had a chance to do the full stop/very slow idle for ten seconds, necessary for the idle check to go from stage 3A to stage 4.
     
  16. richard schumacher

    richard schumacher shortbus driver

    Joined:
    Mar 27, 2004
    7,663
    1,041
    0
    Location:
    United States
    Vehicle:
    2004 Prius
    Model:
    N/A
    What did you buy?

    There is no direct drop-in replacement aftermarket battery for the Prius. It must be vented, for safety, and the vent, terminals or clamps, and possibly the mounting will have to be adapted to fit.
     
  17. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,202
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Yes I've also noticed the same thing (as nicely explained above by Mike D). When I cold start in the morning it seems that it really tries to make as much use of the battery as possible, while presumably taking it as easy as possible on the engine as it warms up. (Which is not a bad idea when you think about it).

    First thing in the morning when I pull up the (not particularly steep) hill outside my house it uses the battery heaps and often drains it by a couple of bars in those first few minutes. Going up that same hill warm it usually doesn't even draw on any battery power at all.
     
  18. Mozencrath

    Mozencrath Junior Member

    Joined:
    Jun 14, 2006
    50
    5
    0
    My biggest concern is this: If I have a good 12v battery and I am STILL seeing my Traction Battery down to 2 bars every morning when i start the car, is it then definately a bad Traction battery? Can it really use up that much energy if its bad?
     
  19. uart

    uart Senior Member

    Joined:
    Sep 7, 2009
    4,215
    1,202
    0
    Location:
    Australia
    Vehicle:
    2005 Prius
    Is it down to two bars staight away (as soon as you start) or does it go down to two bars after a few minutes drving?

    So far each morning mine has been pretty consistent in displaying however many bars I had on it when I parked it the previous evening - I doesn't seem to lose anything overnight. Once I start driving however it's a different story. Like I said before it uses the battery a lot in climbing the first few hills when it's cold (much more than doing those same hills later when the motors is warm). So yeah sometimes my battery has gone down to just two bars during those first few minutes.

    If I were you I'd at least get the connections at the battery terminals etc checked for corrosion, this could definitely mimick the symptoms of a bad battery. BTW - If you do get this checked out at some time could you please post the results back here because I'm sure many people would be interested.

    Here are some things I've noticed about NiMH batteries in general (not specifically talking about the prius here). You usually see one or more of the following symptoms if a battery is going bad.

    1. Reduced capacity

    2. Increased internal resistance.

    3. Increased Leakage (as in failure to hold a charge so well when not in use).

    If it's only that the terminals/connections are less than perfect then it will definitle mimick the second of those symptoms, but probably not the other two.