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Measurement of MPG vs Tire Pressure in Gen-3

Discussion in 'Gen 3 Prius Fuel Economy' started by Glider, Aug 2, 2009.

  1. Glider

    Glider New Member

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    View attachment MPG vs PSI tests.xls Well, it wasn't raining today, so I decided to try a controlled measurement of MPG vs PSI. Each trip covered the same 13.5 mi section of the Nonconnah Parkway on cruise control at 62 mph in ECO mode. Time chosen was between 2 and 4 pm when the temp should be max and fairly stable. Trip B on the MID was zeroed at the beginning of each trip after quickly bringing the car to 62 mph. Car had 1,800 mi @ start of runs. A/C at 78 deg, fan at 3 bars, inside air recirculating, fuel started at 7 bars, ended at 6.

    Planned to also include mileages from the 3 return trips, but forgot to reset MID on on return trip and had to junk return data (there is an exit, traffic light and steep return ramp at the East end of the Nonconnah where I turned around, so can't mix two-leg data with continuous one-leg data). Could measure cold pressures for trips 1 and 3, but not 2, which was in the middle of the runs so had to interpolate it.

    One other thing: the road was increasing in elevation, so the return trips had approx 4 MPG better performance. So the average is about 2 MPG *HIGHER* than shown in the plot (assuming the plot makes it through :rolleyes:)

    If it doesn't come through, I will try again after I figure out how to imbed an EXCEL file in the post - sorry.

    - g
     
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  2. krousdb

    krousdb NX-74205

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    Your results are consistent with what I have seen in my test results about 4 years ago. Nice work!
     
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  3. Glider

    Glider New Member

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    Any chance you can put your results out again?

    BTW, I forgot to say what tires these tests were made on (dumb de dumb dumb)... the OEM version Yokohama AVID S33D P195/65R15.

    I'm wondering why these tires show less improvement with increased PSI than earlier reports, where people say they got 5 MPG improvement or more. Couild it be that these low-rolling resistance tires already have taken out so much of the problem with their stiff sidewalls that there is little left to give? Well, uh, I guess another possibility is that I screwed up the data :eek:, (although I was pretty careful)... Hope some others will try this.

    Cheers!

    - g
     
  4. bwilson4web

    bwilson4web BMW i3 and Model 3

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    The only suggestion I would make is to repeat the test at 50 mph. The reason is aerodynamic drag increases by the square of the velocity so a lot of the MPG impact comes from this source. By dropping the speed to 50 mph, you may get a little more accurate measure of just the tire inflation effect. But otherwise, I throughly enjoyed it.

    The reason for 50 mph instead of a lower speed is 46 mph is reported to be the new transition speed between hybrid-mode versus engine-only mode. In hybrid-mode, the MPG varies depending upon whether the vehicle is in electric versus gas mode. This can swing the MPG although for 13 miles, it tends to even out. I throughly agree with using 13 miles or any run greater than or equal to 10 miles.

    FYI, the tire pressure will have a minor impact on the rotation rate that is counter to the MPG. What happens is higher pressure can increase the effective diameter of the tire by some small effect. This would decrease the apparent MPG, suppressing the higher mileage at higher pressure. But I suspect this is a minor although measurable effect. Reporting a conservative number is always better than reporting what may seem 'too optimistic.'

    Really well done test. Thanks!

    Bob Wilson
     
  5. Glider

    Glider New Member

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    Good idea. I wouldn't feel comfortable on Nonconnah Parkway at that speed, but there are some stretches of road in Arkansas I could try that have both lower speed limits and light traffic. I may try another exact repeat of the Sunday runs, which will also add the return leg data (assuming I remember to reset the MID !)

    No doubt about that effect, you can watch the wheel rise slowly as you pressurize. I will try to measure that and put in a correction factor for changes in tire diameter.

    Thanks for the suggestions and for your great work in the MPG vs speed studies!
     
  6. anne1965

    anne1965 Gotta love the game...

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    Bad methodolgy: Debunking a Mileage Myth: Can You Really "Pump Up" Your Fuel Economy? - Popular Mechanics? Quote from the article: "With more inflation pressure, the tire bulges in the center of the tread and creates a smaller, skinnier contact patch with the road." Yes, it is that bad.

    Different circumstances? At lower speeds, rolling resistance plays a large role, and the mpg's are higher, making the same relative difference a higher absolute difference.

    Placebo effect?
     
  7. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I'm pretty sure our steel belted radials don't bulge in the center. Now they can 'sag' on the edges with low pressure but the center treads tend to wear fairly evenly that I've seen. Only the old cross-bias tires had the center wear problem.

    GOOD LUCK!
    Bob Wilson
     
  8. anne1965

    anne1965 Gotta love the game...

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    I thought so too, that's why I posted it so people can see how little these popular mechanics folk know about their subject. Heck, they don't even know about proper measuring methodology.
     
  9. Glider

    Glider New Member

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    I thought there were a few weaknesses in their protocols also. Not trying to be picky but they drove about 1,000 feet uphill from LA to Phoenix at high pressure and then the same 1,000 feet downhill back to LA at low pressure! This is a 2000 foot elevation advantage to the low pressure data. Is this a good way to measure a few % change in MPG?? Same question about wind.

    It would have been so easy to fix this problem by driving halfway out and returning to LA then dropping the pressure and doing the second run out and in. Now elevation and wind largely cancel out (so does fun in Phoenix ;)). What if the weather conditions change from the first day to the second day? You can correct for this by running OUT-Low P and IN-High P followed by Out-High P and IN-Low P. They didn't try any of this.

    I also thought I should post the whole data set I took last Sunday. The 55 PSI return data are missing (becasue I forgot to re-zero MID), but the other 5 data sets are available (as well as the averages of the lower and intermediate pressures). The advatages of showing everything are:

    - full disclosure
    - two pressures (27 and 40 PSI) now have both out and in data shown, so elevation and wind cancel out- The new data confirm the earlier data: there's a stronger PSI effect on MPG and both of the in runs show higher MPG.

    Will try to do better next time.

    Thanks for all your helpful comments!
     

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  10. cpatch

    cpatch New Member

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    I think you're being kind in calling them weaknesses! In addition to the ones you mentioned, they ran the high pressure leg on CA gas and the low pressure leg on AZ gas.
     
  11. anne1965

    anne1965 Gotta love the game...

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    What's the difference?
     
  12. bwilson4web

    bwilson4web BMW i3 and Model 3

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    You can easily get a 5% difference in energy content between same octane but different brands. Any such protocol should hold all elements constant including the fuel. But running your own tests are fairly easy:

    • 16 km (10 miles) - minimum distance to get a credible, repeatable, steady state measurement
    • level road - try to keep the altitude changes less than 10-20 m. (~50-75 ft.)
    • 30 minute, warm-up drive at 80 kph (50 mph) - before any measurement, drive long enough and fast enough to throughly warm up the engine, transaxle and tires
    • start with max sidewall pressure and after each test run (bi-directional,) decrement by some fixed step and record the data
    • do not include acceleration or decelleration values
    • use cruise control to hold the speed (if traffic forces off cruise control, disregard data and re-run.)
    • record and report temperature start and stop
    Attention to detail to hold everything else constant and you'll get excellent data and help folks understand what is going on. It is best when your data matches that of others ... it means we can trust what we're seeing. <grins>

    Bob Wilson
     
  13. Glider

    Glider New Member

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    Now there's a mouthful worth remembering! How many times have you read where driver A says "I did X and I saw Y..." and then driver B responds with "I did X and I didn't see Y...?"

    I'd bet that almost all of these cases come about because one or both people didn't do the above. The rest probably come from things like unknown differences in the cars, environment, etc. where it's more or less impossible to keep those things the same. I often make this mistake.

    Just my 2c worth................:yawn:
     
  14. DrJon

    DrJon New Member

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    You folks are all great! I just don't have the time or inclination to do this work but I sure enjoy reading about it.

    Hate to date myself here but remember that old CHiPS episode where they were recreating an accident and at the last moment Ponch (Eric Estrada?) remembered that the sun would actually be in a slightly different position to capture the reflection off the glass truck so they had to do it like 30 seconds later or something? Couldn't help thinking of this reading this thread!

    Great work!!:rockon:
     
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  15. ALS

    ALS Active Member

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    I remember that episode. They thought the female Chippy was braking when she was really accelerating out of a bad situation.
     
  16. Glider

    Glider New Member

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    Want some MPGs for free? maybe a few?

    When you boost your tire tire pressure, two things happen that increase MPG.

    - rolling resistance decreases
    - the tire gets bigger

    People have only been talking about the first thing. But because of Bob Wilson's reminding me of the second one, I spent the morning on the concrete floor of my garage measuring how the distance from the wheel axes to the floor changes as you change pressure.

    Not knowing anything about this, I had to try something real dumb, I guess. Anyway, the idea seems to have worked (subject to someone's checking me). I put masking tape on the LF and LR wheel hubs at the centers. Then I scribed a horizontal line on each wheel (using a level) at (as I recall) 11.5" above the floor. Then I moved the car until the wheels rotated 180 deg and made another horizontal line on each wheel, again at 11.5" above the floor. I then drew the line halfway between those lines - this line should pass thorough the axis. I then measured the height of this line as I changed the pressure (using a $10.00 12V compressor which burned up just as I finished the job).

    The results are in the attachment. I'm assuming the ODO and MPG are read from the rear wheel where the variation with pressure is less. Bottom line - the wheel radius is 3.1% larger at 55 PSI than it is at 25 PSI (the two extremes I have been using)

    So, if someone had the pressure at 25 PSI and increased to 55 PSI and, say, the MPG went from 58 MPG to 62 MPG, the gauge is holding back on us. It should be increased another 3.1% to 64 MPG, because the wheel is bigger but the MID does not know that.

    Most of us aren't at 25 psi now and we aren't going to 55 psi, althought there ARE people with concrete tires out there who could get +2 MPG or more from adding in this correction. But most of us could still easily get a 1 MPG boost or more for free. What the heck!

    I realized that the front and rear radius changes tell you the front and rear loading, so I had made a poor man's auto scale and the results say that the 2010 Prius has a front to rear weight distribution of

    59.2/40.8

    actual numbers, I believe are

    60.2/39.8

    Maybe next time I can do better than a friggin ruler and a dying air compressor...
     

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  17. bwilson4web

    bwilson4web BMW i3 and Model 3

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    I'm sorry about the compressor but I've used two approaches to calibrate my tripmeters when changing tires:

    • 10+ miles with mile markers - the 0.1 counter lets you know if you're reading short or long distances, 100 of the 0.1 values for every 10 miles or accuracy close to 0.1%. Another excuse for a pleasant drive.
    • GPS cross check - if you don't have a road with mile markers handy. Just check any set of ordinary errands.
    The change in diameter is the key to Hobbit's tire pressure detector, the flashing lights driven by the wheel rotation encoders. He has detected a leaking tire simply because the effective diameter changed.

    Bob Wilson
     
  18. Glider

    Glider New Member

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    Thanks,

    I think the Hobbit's idea sounds neat. May we presume, since Toyota recommends 33 PSI rear tire pressure on the OEM 15" AVIDs, that their gauges are calibrated to that pressure and diameter? Or maybe they also put in a 50% tread wear factor (which wouldn't be much)? Hmmmmm......

    - g
     
  19. fuzzy1

    fuzzy1 Senior Member

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    Your spreadsheet says:
    After my own computations could not be matched up with tire manufacturer datasheets, I did a little research last year. Based on that, I must refuse to believe your assumption, for steel belted radial tires, without some actual highway rolling tests or odometer calibration tests at various tire pressures.

    The best I can tell, the effective rolling circumference of steel belted radials is determined primarily by the length of the steel belts under the tread. Rolling circumference may depart from this significantly at too-low pressures, but very little at higher pressures.

    When you raise the car by increasing tire pressure, you are reducing the tire's deviation from a perfect circle. But this does not translate into a proportional change in effective rolling radius.

    Who is up for some real world testing?
     
  20. derkraut

    derkraut Member

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    Is it really safe to run 55psi in your tires?