1. Attachments are working again! Check out this thread for more details and to report any other bugs.

How Toyota Deals with Lemons--BADLY

Discussion in 'Gen 2 Prius Main Forum' started by kenworthey, Apr 25, 2009.

  1. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    A couple of years ago or so, I posted my saga of complete CVT failure in my 2001 Prius (had about 70-80K miles). After a month of arguing with Toyota (and no car in the meantime), and getting quoted as much as $12000 for the repair for a part that could only be broken due to a) design defect or b) manufacturing defect, I ended up paying $2500 for the repair.

    A few months after that repair, the HV ECU went out. That is an $800 fix.

    Less than a month ago, I had to have the entire exhaust system replaced. Toyota dealership (Libertyville Toyota) wanted over $2000 for that fix; I got the repair done for well under $2000 at a local repair shop. At the same time Libertyville reported the exhaust failure, they told me I needed to replace the $800 HV ECU again. Libertyville told me they only warranted parts for one year so tough luck--I'd need to spend another $800 to replace it (again).

    I decided to wait on replacing that part, drove it for another 3 weeks. A couple of days ago, the car stopped working altogether. After towing it to a different dealership (since there is little education to be had in the second kick of a horse), I am now told that I have a complete hybrid battery system failure: both entire battery plus the computer must be replaced. Parts are $4900.

    Even in the "honeymoon periods" between these repairs, it never particularly ran well. It has always felt a bit like the fuel pump was bad (which I was always told was my imagination). The mileage has dropped steadily over the years; in the last few, I've gotten about 37-39 in the winter, and 42-44 in the summer. (I'm a gas-sipping driver.) Moreover, these were only the major repairs. I've spent about another $5000 on top of the above listed for various other minor repairs (such as oil leaks).

    Anyway, thought you'd like to hear my story as you consider the long term reliability of the Prius, but more importantly, as you consider how well Toyota stands behind its product. I also write to offer for a sale a very large, green paper weight (with 113,000 miles on it). Anyone interested?
     
  2. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    I just reread my old saga--the original quote on the CVT was closer to $9-10K. Not sure where I got the $12,000 from in my memory--probably it was the cost of not just the CVT, but the total cost including several other things that I had repaired at the same time. The final cost of $2500 for that repair is right, though.
     
  3. TonyPSchaefer

    TonyPSchaefer Your Friendly Moderator
    Staff Member

    Joined:
    May 11, 2004
    14,816
    2,498
    66
    Location:
    Far-North Chicagoland
    Vehicle:
    2017 Prius Prime
    Model:
    Prime Advanced
    Sorry to hear about your troubles. I bought Priapus from Libertyville. He's been so trouble-free that I haven't needed to take him back for service. Unfortunately, Libertyville is directly on my way to/from work which means that if something were to happen, I would most likely take him there. Well, truth be told, on Hwy 21, it doesn't matter what make vehicle, you can buy it, get it serviced, and trade it in.

    What stinks is that with the money you've put into repairs, you really want to get something for it. At what point do you cut your losses and get a new 09/10 Prius?
     
  4. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    I agree, it stinks. The question for you (and Toyota) is: why in God's name would I get another Prius? Seriously--I know Priuses are reliable. But some are lemons. When you are buying a car, you are also buying the company that makes it, and their willingness to stand behind their product, and make good on the few lemons that slip through.

    I have had literally dozens of people ask me about my Prius experience, and about the long term reliability and issues I've had. I seriously wonder what Toyota expects me to tell them? Of course, I tell them the truth about my personal experience with the car. And sadly (for Toyota) I can't think of a single person who has bought a Prius after talking to me. Two have bought Honda Civic Hybrids.
     
  5. hampdenwireless

    hampdenwireless Active Member

    Joined:
    Aug 21, 2005
    1,104
    86
    0
    Location:
    Baltimore MD
    Vehicle:
    Other Non-Hybrid
    I am sorry that your car has broke but I don't see how Toyota has let you down. They offered you a reasonable price repair on a car that was six(?) years old and out of warranty.

    Some cars are never the same after a major repair. This is not the cars design but incompetence at the repair shop. From the order that things happened it looks like shop that did the second repairs was sloppy.
     
  6. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    The car was not six years old. It was also debatable whether it should have been under warranty (isn't the CVT part of the 100K power train? According to Toyota, no.) Moreover, they gave me no "bargain"--I paid $2500, which is how much it would have cost me to buy a junkyard CVT and have it installed. Probably a few hundred more, in fact, but I was sick of it all and needed a car.

    The car cost, what, about $19,000 back in 2001? (I forget, but that's about right.) Since then, it has cost about that same amount in maintenance and repair. This, in an eight year old car, with a little over 100K miles on it.

    Sounds like a lemon to me. If I were Toyota, I'd be alarmed. They are not. Hey, to each his own business model. But I sure as hell am going to tell people about it.
     
  7. galaxee

    galaxee mostly benevolent

    Joined:
    Mar 14, 2005
    9,810
    466
    0
    Location:
    MD
    Vehicle:
    2005 Prius
    the powertrain components (including transaxle) are covered under the 5/60k warranty. we've always thought that was stupid.
    exhaust systems in general are prone to rusting if you make a lot of short trips, and also if you live in an area with road salt in the winters.

    was the $2500 for a new transaxle installed? if so, that is a good deal. that sounds like a salvage part price.

    all that said, the car definitely has had an abnormally high rate of failures, even for a 1g prius. sorry to hear it's been so unreliable, but toyota wasn't under any obligation to pay for those repairs. your experience is unfortunate, but pretty uncommon. they did better with the 2g prius, and hopefully even more so with the 3g, but the latter remains to be seen.

    if you decide to fix it, you can probably get a salvage battery for drastically cheaper than new.
     
  8. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    Galaxee, it was for a rebuilt Toyota part, if I recall correctly. Might have been new; not sure. Sure didn't feel like any bargain, especially given it took about 40 hours of work on my part to get them to make good. In retrospect, of course, I should have simply trashed it. But each additional hour you put in is only one additional hour.

    And I agree, Toyota has had no obligation to pay for any of this. I've never threatened to sue; it's Toyota's choice about whether they wish to make the early adopters happy. They've chosen not to. And I've chosen to inform people of Toyota's decisions.

    Do you know any non-dealer fixit shops in Chicago who'd fix a bad battery AND replace the computer? (Apparently it needs both.) If not, any guesstimates on how much I could get for this car, selling it as a parts junker? (With brand new tires, exhaust system, brakes, naturally. grrrrrrr.....)

     
  9. donee

    donee New Member

    Joined:
    Aug 15, 2005
    2,956
    197
    0
    Location:
    Chicagoland
    Vehicle:
    2010 Prius
    Model:
    III
    Hi Kenworthey,

    You have had all the failures of the Gen 1 Prius that we have heard from others here on Prius Chat. And in the Gen 2, these were all the parts that were improved. The PSD now has needle bearings, rather than sleeve bearings. The battery now has improved interconnects, which reduces battery operating temperature. The exhaust system valve was removed in the Gen 2 Prius, as it tends to rust up and fail to operate.

    The first generation Prius was a low production car, and the 2000/2001 was esentially the same design, the first version brought into the US. It was esentially the shake-down model.

    And, you cannot call your used car a Lemon, as these failures did not occur near the beginning of the life of the car. And who knows what it was through before you bought it.

    My 1988 Ford Tempo never made it to 110K miles due to rust damage in the engine undercarraige ($2000 to replace on a car worth much less). And it had the $3500 dollar (in 1995 at 70K miles too) transmission repair, and loads of alternator replacements (so many I forgot how many). Front wheel bearing (you know hubs are so much fun to pull off cars). Besides stalling in line to pay tolls. You can read the whole history of it on here someplace, including raw fuel being pumped full volume into the engine compartment in the middle of a busy intersection due to defective dealarship service. And that was supposed to be well developed car at that point in its history.

    So, I do not fault Toyota. Your car performed typical of most cars, although not of most Toyotas. They had so much new on the first generation Prius , that its actually supprising the first few years yielded that durability performance - the durability performance of the typical car of the time.
     
  10. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    "And, you cannot call your used car a Lemon, as these failures did not occur near the beginning of the life of the car. And who knows what it was through before you bought it."

    It does not fit the "legal" definition of a lemon. Once again, I have not threatened to sue Toyota. However, that the Prius has only suffered the same level of failures as a mid-1990's Ford is hardly praise. You are right, these failures have happened at a high rate on Gen 1 Prius. You would think Toyota would worry about that. I know plenty of my friends have worried about it--who's to say, for instance, that all the whiz-bang new features of the 2010 won't similarly fail at spectacular rates 60K miles in?

    If they do, and if my experience is any guide, get out your pocketbooks. Toyota certainly won't give a sh*t.

    I see you are in Chicago--do you know of anyone who fixes Priuses, including the hybrid battery/computer fixes, who is NOT a dealer? That is, one who would happily use a salvaged part? Even though I despise this car from the depths of my soul, it would still be cheaper to fix than to replace, as it always is with cars until they literally rust away. And I'm a frugal girl (despite spending many thousands of dollars in repair on this beast.)
     
  11. auricchio

    auricchio Member

    Joined:
    Mar 31, 2006
    921
    7
    0
    Location:
    Cambria, CA, USA
    Vehicle:
    2006 Prius
    Kenworthey, I admire your cool head in this thread. Most people would not communicate so clearly and reasonably. Thank you.
     
  12. DeadPhish

    DeadPhish Senior Member

    Joined:
    Sep 10, 2005
    2,010
    353
    0
    Location:
    Outer Banks of NC.. Retired to play golf and poker
    Vehicle:
    2005 Prius
    Model:
    N/A
    Msg deleted
     
  13. Patrick Wong

    Patrick Wong DIY Enthusiast

    Joined:
    Mar 8, 2008
    18,200
    6,482
    0
    Location:
    Green Valley, AZ
    Vehicle:
    2015 Prius
    Model:
    Two
    I'd suggest that you look for independents who specialize in Toyotas since they presumably will have access to Toyota diagnostic tools and repair manual info. Call around and see if you can find someone who is willing to replace the traction battery for you if you provide a salvage part.

    Regarding the battery ECU, that should not be routinely replaced unless it has been damaged by battery electrolyte leakage. When the battery case is opened, then the ECU can be inspected. Good luck.
     
  14. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    Thanks, Auricchio. But do you want to hear the sad part? Now that I am looking for a new car to buy (something I had hoped I wouldn't have had to do for at least another five years), I keep finding Toyota models that I like. And hearing about this 2010 Prius? Makes my mouth water.

    Maybe this is why Toyota can afford to treat those few owners whose cars turn out to be complete manufacturing/design disasters poorly--they unambiguously make (new) cars that people want. Honestly, if Toyota called me on Monday and said, "We've reviewed your case, and agree that this car should never have suffered the panoply of failures it has--how about we take the car off your hands for $5000 and you buy a 2010 Prius with it?" then I would do it in a heartbeat. I think I am like a battered spouse when it comes to cars.

    Anyway, I've pretty much decided to buy the world's most reliable, boring, cost-efficient car ever: a gasoline-powered Honda Civic. My internal debate is only whether I should buy it new or used.
     
  15. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    Thanks, Patrick. I'll post here to see if anyone knows a good Toyota specialist in Chicago.
     
  16. Frayadjacent

    Frayadjacent Resident Conservative

    Joined:
    Mar 22, 2009
    375
    21
    0
    Location:
    Austin, TX
    Vehicle:
    2009 Prius
    Not to poop on your thread, but if the transmission breaks and you have to pay to fix it, that doesn't make it a lemon.

    Generally a lemon (in legal terms) is defined as a vehicle that encounters a problem, that the manufacturer fails to resolve in three repairs. Basically if your ECU went out, and they replaced it, then it failed again, and they replace it again, and it fails again, and they replace it again, then it fails (fourth time), then it would qualify as a 'lemon'.

    I think the term also has some sort of age factor - usually it would have to have repeated failures early in it's life, usually under warranty.



    Regardless, your situation has to be seriously frustrating. Having to drop many thousands of dollars on a car that is supposed to save you on operating costs. I'd probably try to bark up the chain with Toyota and maybe see if they can buy it back from you as a trade-in on a new vehicle.
     
  17. kenworthey

    kenworthey New Member

    Joined:
    Apr 18, 2005
    65
    1
    0
    Location:
    Chicago, IL
    I haven't claimed it met the legal definition of "lemon"--but in my mind, it quite clearly meets the lay definition. 1) the CVT failed catastrophically at about 75K miles. 2) the exhaust system needed complete replacement at 112K miles. 3) now the entire hybrid battery system has suffered catastrophic failure and must be replaced, at 113K miles. I have not even mentioned the fact that I have been through 3 of the "small" batteries at over $200 a pop, and (I think) 3 sets of tires, nor the HV ECU that went bad and had to be replaced at about 85K miles (and supposedly needs to be replaced again 20K miles later). As someone else pointed out, these are each problems that have occured at high rates on Gen 1 Priuses. I happen to have won the lottery and suffered them all.

    You give good advice re: going up the Toyota food chain. However, I did that before, when the CVT blew, and it remains one of the more frustrating experiences of my life. It took a month of carefully written, fed-exed letters (which included others suffering the same problem in the same model year), many, many phone calls (often unreturned), etc. Toyota may make great cars, but when they make a lemon (a lay lemon), they are utterly unresponsive. I would be perfectly happy with an offer to, for instance, trade-in the car for, say, $5000 (about what it would be worth with a working battery) and actually buy a 2010. (Yeah, I'm a glutton for punishment that way.) But that's not going to happen, unless I spend another month's worth of wheedling and begging and arguing with the faceless monster of Toyota Motors. And in the end, it's just not worth it.

    The reason I bought a Toyota Prius was because of the price (including the expected gas savings), coupled with stellar reliability records. That is literally all I care about in a car: price, mpg, reliability in equal measures. I don't like thinking about cars, less still about my own car. I want to get my oil changes and my inspections and every few years do an expected/inevitable repair or two. Toyota has failed me miserably in this regard.

     
  18. galaxee

    galaxee mostly benevolent

    Joined:
    Mar 14, 2005
    9,810
    466
    0
    Location:
    MD
    Vehicle:
    2005 Prius
    some of your complaints are fairly typical maintenance things.
    as i said before, exhaust systems rust out due to short trips, even more so when you're in a road-salt state.
    the starter batteries tend to last a few years, and your car is now ~9 years old. this isn't unreasonable.
    at 62k miles, i'm already on the 3rd set of tires on my 2g. so are many others.

    i know you're quite justifiably frustrated, but otoh this is not all vehicle defect. also, since i've gathered that you're female, i hate that it still happens but we ladies still get the runaround at scummy repair shops...
     
  19. JimN

    JimN Let the games begin!

    Joined:
    Nov 26, 2006
    7,028
    1,116
    0
    Location:
    South Jersey
    Vehicle:
    2010 Prius
    Model:
    V
    kenworthey, I'm sorry you had all the problems with the car. I'll buy that some of the stuff is regular maintenance but most of it sounds like major repairs to me. IMO major components should last more than 10 years/100,000 miles. If/when they don't I call it either poor design or crap parts. When this happens at GM/Ford/Chrysler they get crucified and Toyota should take some heat on this one.

    I can't help with the car but do recommend the creation of a web page titled "Considering buying a 2010 Prius?" and then detailing your service history. Maybe the local Ford or GM dealer would be interested in your car as a display.

    Toyota may not legally owe any of the people who bought their products anything once the warranty expires but goodwill & word-of-mouth advertizing are worth something. Now that the Prius isn't the only game in town Toyota is going to have to market & sell the Prius. The arrogance of taking customers for granted got the Big 3 where they are today. Toyota needs to do a better job or they may be next.
     
  20. tochatihu

    tochatihu Senior Member

    Joined:
    Apr 10, 2004
    9,157
    3,562
    0
    Location:
    Kunming Yunnan China
    Vehicle:
    2001 Prius
    I am very sorry that you have had an extended bad Prius experience. In some cases we have done much better in getting Toyota to provide post-warranty support for 2001-2003 Prius. You have every right to post your experiences and viewpoints here. Potential Prius buyers and upgraders need to hear all sides (good and bad) so that they may make the most informed vehicle choices.