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HSD implementation of regenerative braking

Discussion in 'Gen 2 Prius Technical Discussion' started by timwalsh300, Mar 28, 2009.

  1. timwalsh300

    timwalsh300 Member

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    This question probably can only be answered by a Toyota engineer or someone so well-versed on the HSD that they know what the engineers were thinking (luckily, I think there are a few of you on here)...

    As we all know, the most efficient way to drive this car is with the "pulse and glide" technique which converts chemical energy (fuel) directly into kinetic energy, therefore bypassing the conversion losses that come with involving the battery and the electric motor.

    For this same reason (conversion losses) I think we've found that "pulse and glide" is about 50% more efficient than "pulse and coast" (foot completely off the accelerator). http://priuschat.com/forums/fuel-economy/48771-battery-use-4.html#post644762

    That said, we also know that it takes a detailed explanation and some practice for new Prius owners to figure this out.

    While watching my girlfriend drive my car last week, it became apparent that "pulse and coast" (in a 0-5 mph range) is the natural thing for most people to do. Indeed, when you take your foot off the accelerator in a normal car, it is very different from doing so in the Prius. In the Prius, "coasting" with your foot off the accelerator is akin to "riding the brakes." Granted, not all the energy is being wasted, but some of it certainly is during the conversion to chemical (battery) energy.

    So why wouldn't Toyota just make it "glide" by default when the driver releases the accelerator? It seems that this would dramatically improve the gas mileage that most drivers get as soon as they take the car home (without coming to PriusChat to learn how to drive). Any insight on what they were thinking?

    Tim
     
  2. qbee42

    qbee42 My other car is a boat

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    That's a simple question to answer. The HSD in the Prius mimics an ordinary transmission. With your foot off of the accelerator pedal, the system applies a small amount of regenerative braking to simulate engine drag in a normal car. This is done for safety and comfort, making the Prius drive like any normal car. It is not a requirement of the HSD.

    This is also the reason the Prius creeps when you lift your foot off of the brake in D. It is simulating the creep of a normal automatic transmission.

    Obviously Toyota felt it was better to make the controls behave in a normal and recognized manner than to go for all out efficiency.

    Tom
     
  3. timwalsh300

    timwalsh300 Member

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    One possible reason I've been considering...

    Maybe it has something to do with protecting the battery? Is it possible that those of us who have figured out how to really push the envelope with this car (MPG-wise) might be doing ourselves a disservice in the long run? Do we have any long-term data on the lifespan of Prii in which drivers achieve 60-70+ MPG averages?

    Bob Wilson, I think you might be the man to answer this...

    Tim
     
  4. qbee42

    qbee42 My other car is a boat

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    No, it's not that. The battery is completely protected by the charging algorithms in the controller. It doesn't need to play games with the accelerator response. My original answer is all there is to it; nothing more, nothing less.

    Tom
     
  5. timwalsh300

    timwalsh300 Member

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    Your answer makes sense (Toyota wants it to feel like a normal car) but I'm not convinced that this is the case. When I occasionally get to drive something else, "coasting" feels a lot more free and easy than "coasting" in my Prius. That slight regenerative braking seems to add much more drag.

    As you said, a normal transmission is always "creeping" or pushing the car along at least a little bit...

    Tim
     
  6. donee

    donee New Member

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    Hi Tim Walsh,

    I find it interesting that you consider the zero pedal regenaration inthe Prius to be slowing at a rate much greater than a standard car. Because that "feature" was programmed into the Prius to make driviers of previous cars confortable with the Prius. Rather than have it coast along without and drive-train drag.

    You can read all about it in "Prius the Car that Shook the World" novella of the Prius developement. Google that name and you will find it online somewhere.
     
  7. Mike Dimmick

    Mike Dimmick Active Member

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    I believe the NHTSA are involved as well. They're the reason behind pressing the brake pedal to both make the car READY, and to put it into gear. They wanted to keep EVs and hybrids similar to how automatic transmissions work, and they want the driver to signal he's in control before the transmission engages.

    This makes the car a bit unfamiliar for many UK drivers, who mostly have come from manual cars - the automatic transmission hasn't taken off to any great extent, the manual being more efficient, more reliable, less costly, and giving a greater feeling of control. Here there is no requirement to press the brakes before starting or engaging a gear from neutral, and manual transmissions do not creep. If the clutch is engaged, slowing down below a certain level will cause the engine to stall; with the clutch fully disengaged the plates do not touch and the wheels get no power from the engine - indeed it will roll back on a hill. A common complaint among new Prius owners is that the creep is too powerful and makes manoeuvring at low speed quite difficult, because it's always pulling against the friction brakes (which stick, making the problem worse).

    The US and Canada appear to have a self-certification process to meet NHTSA regulations; the regulations are only checked if a complaint is raised or a vehicle is involved in a higher-than-expected number of incidents. This allows a little more creativity than countries operating under UN ECE regulations, where cars must receive a type approval before going on sale. I suspect this is why the fuel bladder and the coolant thermos are only present in North American cars; NHTSA hasn't specifically ruled either way, but they might well not have passed type approvals in Japan (now a member of the World Forum for Harmonization of Vehicle Regulations) or Europe.
     
  8. dogfriend

    dogfriend Human - Animal Hybrid

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    Hobbit has a link to the FMVSS that covers the creep force.

    FR Doc 03-12051

    It covers the reasoning and requirement for the creep force, but doesn't spell out the need for regenerative "drag". There is a requirement for a transmission braking force that has a lower final ratio in at least one forward gear than the top gear ratio; this is manifested by "B" mode in the Prius.
     
  9. timwalsh300

    timwalsh300 Member

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    Oh, I didn't realize this had already been explained in plain text by Toyota. That would in fact settle it.

    Admittedly, I don't drive other cars very often anymore. If I do it's usually a 15-passenger van for work. Those things keep barreling down the road long after I take my foot off the pedal. I guess the weight probably has a lot to do with that.

    But still, it seems like a strange decision on their part. Like I said, I think making the car glide by default would yield much higher MPG for the average driver. Imagine how the reviews by Edmunds and Consumer Reports might be different if this were the case...

    Tim
     
  10. qbee42

    qbee42 My other car is a boat

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    Being sued for causing accidents is not something Toyota wants. Look at the lockouts on the MFD for navigation and phone use while driving.

    As for the regenerative braking to simulate engine drag, I got that straight from the Prius chief engineer when I was talking to him about the 2010 model. I can't understand why you are so reluctant to believe it.

    Tom
     
  11. timwalsh300

    timwalsh300 Member

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    I do now that I know that this answer has come from more than one Toyota engineer. At first I thought it was just your best speculation.

    Tim