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Hymotion and 52 MPH EV Mode -

Discussion in 'Prius PHEV Plug-In Modifications' started by zcat3, Feb 25, 2009.

  1. zcat3

    zcat3 New Member

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    Hi All - I am having my car serviced at Luscious Garage here in SF today. There are installing a button to allow pure EV to 52 MPH. Apparently this is a hard wired switch and has no impact with the Hymotion pack (as opposed to the EV button which shares a wire with the Hymotion pack and can be troublesome). This is the same mod that Plug-In Supply uses to get 52 MPH EV mode out of their PHEV kit. I will report back on how this works shortly.
     
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  2. hobbit

    hobbit Senior Member

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    I'll be really interested in hearing exactly what that mod is in
    their case, and how much thrashing it takes to correct from the
    error state it lands you in once invoked.
    .
    _H*
     
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  3. jrmgkia

    jrmgkia Wish I was cycling

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    That is very cool, and great you can combine it with your existing Hymotion battery pack. How much does the mod cost?
     
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  4. ibcs

    ibcs New Member

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    You will love it. I've been using it for a month or so now. I can go around town in pure EV mode. With the ability to go 52 MPH you don't have to feather the gas to maintain EV mode. I usually get about 10-15 miles in pure EV depending on the temperature. I have learned that batteries are much more efficient when they are warm. I would guess that they have twice the power when the temperature is above 50 degrees. I also learned never hit the button when the temperature is below 10 degrees. You can go, but you have no power.

    Enjoy, I think it is a fantastic mod. You will need a Scangauge or something to clear the codes as it does light up the dash when you push the button.

    ---Kent
     
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  5. zcat3

    zcat3 New Member

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    The cost was $246 ($240 labor and $6 for the switch. I had an OEM EV button that I had not installed and they credited me $60 for that, so the total was $186). You do need a Scanguage, as Kent notes, to clear the codes. Basically, in my case, I hit power, wait about 10 -12 seconds (just before the engine starts) and then I hit the EV button. If I hit the button too early, I have trouble clrearing the codes for some reason - Luscious Garage thinks this is caused by the Hymotion pack as they have only seen this happen with the Hymotion cars (I am their third Hymotion car to have this mod installed). Clearing the codes with the Scanguage takes about 5 seconds, and then you are ready to go.

    During my test today it was about 55 degrees outside and I drove around Half Moon Bay where I live. My max speed was 50 and at least 12 miles of my driving was on Highway 1, with a speed limit of 45 and several stoplights - meaning I had to accelerate to 45 from a stop about 8 times. Going that speed really makes a difference in battery consumption. I was about to go exactly 16 miles before the Hymotion system turned off and then was able to drive another 1.5 miles in EV mode using the Hybrid battery. My Scanguage showed about 2300 MPG at the end of the trip (which is pretty meaningless as no gas was used).

    When in pure EV mode, when the Hybrid battery runs out the car just stops, so you need to pay attention. The other downside is you cannot turn off pure EV without stopping and turning off the car and restarting it. Max EV speed is 52. Luscious Garage installed the EV button next to my Hymotion switch and yesterday driving home from San Francisco I accidentally hit the EV button while on the freeway. Luckily I had just crested a long hill and was on the downhill side and was able to go into neutral to go 60 or so. I pulled off at the first exit and turned off the car to go back to normal Hybrid mode. Had I hit the button while going up the hill I would have been in trouble (it is a very steep hill).

    I am now recharging the car and have a kill-a-watt meter hooked up to see exactly what my power usage was. In any case, it seems to be a pretty cool mod as it does give you a pure electric car. 17.5 miles and not a drop of gas used. :D
     
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  6. zcat3

    zcat3 New Member

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    One other note - the Hybrid battery was at the low mark (2 purple bars) when I plugged the car in last night, so it is probably more accurate to use 17 - 17.5 miles for the Hymotion range in my test today as I basically returned the car to the pre-charge state. Assuming it takes about 4.5 kWh to charge the Hymotion battery back up, that is about 260 kWh per mile - does that seem right?
     
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  7. ibcs

    ibcs New Member

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    Very typical results and yes, I have hit the button on accident when my hand slipped off the turn signal. I'm not more careful.

    Keep posting your results to send them to me directly. I'm glad somebody else is working with the Forced Stealth Mod. By the way, I paid Carolyn's for the information and performed my own installation with the parts they supplied.

    ---Kent
     
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  8. hobbit

    hobbit Senior Member

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    Is that implying that you're deliberately not telling us what
    the mod does?
    .
    _H*
     
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  9. drees

    drees Senior Member

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    Yep, that seems about right.

    I would be very careful draining the stock battery after the Hymotion gives out. Some people have reported that it can be a bit fickle about deep discharges (like after running out of gas)
     
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  10. ibcs

    ibcs New Member

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    Who is the comment referencing? The mod forces the engine to not run allowing you to use the Hymotion in pure EV mode.
     
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  11. chogan2

    chogan2 Senior Member

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    Yes. If you read the National Labs (I think it was Oak Ridge) PHEV Prius tests, and look at the charts, you can see that they got somewhat less than 4 miles per KWH on average.

    Edit: Nope, Idaho. Here's the page with test results:
    http://avt.inel.gov/phev.shtml

    Now when I take the PHEV Prius data and do a rough cut at average miles per KWH, I get a little over 4 combined city/highway. Either way, it's about 4 miles per KWH.
     
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  12. gkalkas

    gkalkas New Member

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    ibcs,

    Your weather is a little warmer than mine. But, what happens when you run your heater? Have you tried it at the lowest fan/ temp. setting? Does the engine just not come on at all?

    George
     
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  13. ibcs

    ibcs New Member

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    Hi George,

    If you push the button you don't have any heat from that point forward. The engine will not come on until the car power is cycled. If you let the car warm up you will have heat for a little while. I installed heated seats, so I use them heated seat for warmth and don't worry about the inside temperature. I do sometimes turn on the front defrost to avoid fog on front window. It works without s warming up the car.

    ---Kent
     
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  14. aminorjourney

    aminorjourney Mum to two prius!

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    I suspect, Hobbit, that not all engineers are as happy to share information as you are.

    I believe that Carolyn is probably retaining some I.P. against this switch, although I suspect it has something to do with turning off either the fuel pump or the injectors...

    Regards,

    Nikki.
     
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  15. ibcs

    ibcs New Member

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    I would be happy to share, but I agreed with Carolyn's Garage not to disclose how to install the hack. I'm a man of my word, otherwise I would be glad to help others. I love the Prius, but I do believe in helping small businesses like Carolyn's.

    ---Kent
     
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  16. aminorjourney

    aminorjourney Mum to two prius!

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    Absolutely- I understand as a small business owner how important it is to not shoot yourself in the foot by giving away trade secrets! :)

    I hope you'll not mind though if some of us speculate about how it's done :) Unless that makes you feel uncomfortable - in which case I'll shut up :)

    Nikki.
     
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  17. ibcs

    ibcs New Member

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    Are you kidding, I speculated and went through the Prius hardback manual for days trying to figure it out. I'm cheap to the bone, but I'll admit I paid for the information and I do really enjoy the button. Before anyone asks, I paid $200 for the instructions and the switch.

    ---Kent
     
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  18. hobbit

    hobbit Senior Member

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    I think you're missing the point. *I* have a fuel-pump cutoff switch
    in my non-Hymo car and can duplicate one of possibly several engine-out
    conditions which do indeed let me thrash the battery beyond normal
    limits, but it doesn't seem like that's any kind of "trade secret"
    material. I just wanted to compare notes on other peoples' approaches
    to the same problem. Remember that while everyone knows what the EV
    switch does, people still pay money to Coastal and others to have a
    switch installed or a pre-made kit if they don't feel like DIYing.
    That's fine, it lets people choose their own methods. I'm just
    disappointed in seeing a failure within our normally open community
    in the information-sharing it's become famous for, and with the
    excuse that it's withheld for someone's financial gain [carolyn or
    anybody else, doesn't matter]. That's just wrong, for what should
    be such a simple thing.
    .
    I still think that putting the car in that kind of error state is not
    really a good thing; it seems amazingly klunky to me but if that's
    what people are willing to do, there are several ways to go at it.
    .
    Maybe I'll finish up my "stupid-simple fuel-pup cutoff switch page"
    after all, as it originally seemed too trivial to bother with. I did
    discuss its usage a little in my summer trip writeup, in fact, but
    only to help with some long stretches of neutral-coasting.
    .
    _H*
     
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  19. aminorjourney

    aminorjourney Mum to two prius!

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    Hobbit,

    I think I'd look forward to seeing that page! Although, I do agree with you (on all counts) - I am unsure if the high-speed stealth is a good idea. In my PHEV, it's possible to use plug in energy before any ICE energy is. Sub 31mph of course it's possible to use EV mode to absolutely force the ICE to stay off - but above this the ICE can help quick acceleration and then tends to just spin (burning no fuel) at high cruise speeds.

    Given the roads I drive on are quite full I think it's a better solution for me. I never know what is around the next corner....

    What are the implications of forced high-speed stealth on the transmission? I would be interested if I knew I could exit it without rebooting the car....

    Nikki.
     
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  20. Mike Dimmick

    Mike Dimmick Active Member

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    If it comes to that, I'm not sure it's a good idea to run the car for long distances without the transaxle oil pump running. This oil pump is driven by the engine - the oil pump shaft runs through the centre of MG2 and slots into the far side of the planetary gear set.

    I haven't (since I have not undertaken any PHEV mods) been able to run the car more than a mile or so at 29mph*, so I don't know if the car would start the engine to stir the transaxle oil if you drove for a long distance in regular EV mode. It may not do, as the car was never designed as a PHEV. It is of course possible to run pure-electric up to 42mph; again, the battery won't last long enough to see if the engine would be started only to run the transaxle oil pump.

    * for some reason, factory EV is limited to 29mph in the UK. This may be due to the default speed limit of 30mph in built-up areas if no other speed limit is indicated.
     
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