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What to expect after your Hymotion L5 pack is installed

Discussion in 'Prius PHEV Plug-In Modifications' started by SaucyRed, Oct 8, 2008.

  1. SaucyRed

    SaucyRed BEV jockey these days

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    This is for new owners, or people thinking of getting one. PeakOilGarage started a list of things for you to do; this is more a list of things to expect. Please pile on with things I forgot, or haven't run in to yet.

    This is what will be different after you get an a123Systems (Hymotion) L5 battery installed in your ’04-or-later Prius. It may sound like a negative list, but I’m actually pretty happy with the pack. It’s just that it’s a big purchase, and people are more likely to take the plunge (and be satisfied with what they got) if they know what to expect--and there are some tradeoffs. Here we go:

    1. Your wallet is $10,400 lighter.
    2. Your load capacity is 200 pounds less. I mean, your car’s load capacity is less. Maybe yours is too while you contemplate the financial damage.
    3. You can no longer use the storage compartment under the cargo area.
    4. Your spare tire is removed from the storage well. This is actually the thing that bothers me the most. Options:
    a. Put the jack & tools next to the new battery, and strap the spare tire in the cargo area (Toyota provided straps for this purpose, because the full-size tires don’t fit in the well). Lose some cargo room. Note that there’s no protective bag or anything that comes with the kit.
    b. Carry flat juice and a patch kit. Lose the ability to keep going if a tire blows. (I have to admit that doesn't happen often).
    c. Upgrade to 16†run-flat tires and wheels. Lose a lot of money and some of the mpg you just bought (they’re heavier, and in the worst place for more weight).
    5. You have to plug in your car now--there will be a hole drilled in the left side of your rear bumper. It’s easy enough to do, but you should do it every chance you get. The brake lights will come on to show when it is charging. You need a 25’ 14awg cable or a 50’ 12awg; you don’t get one with the pack. Shorter cables and smaller awg ratings are fine too.
    6. The car will occasionally (maybe once every 30 miles?) go “beep-beep-beepâ€. That’s the pack and the car arguing about what mode the car should be in. Just ignore it.
    7. The pack will repeatedly ask the multi-function display to display the pack charge status. Which is great, except it also tries to display the standard battery status, and then gets overridden, causing flicker. You get used to that fast enough. It will also sometimes switch to the charge status screen while you’re trying to use another screen, which is more annoying.

    That’s pretty much it. You can drive the car exactly as before, and while the pack is charged, you’ll probably get somewhere around 100mpg. Of course, at that mpg range, little things can make a big difference. Accelerate slowly, don’t use climate control, avoid hills, avoid short cold trips (or install a block heater), etc. Also note that when the pack loses its charge (they say 30-40 miles, we’ve been seeing just around 40—note that the pack Toyota is testing supposedly only works for 6 miles) it goes back to the normal 50mpg. If you go 40 miles at 100mpg and another 40 miles at 50mpg, your average is only 67mpg, which can be disappointing. Charge the pack every chance you get—carry a cable in the car.

    There is an on-off switch for the pack on your dash. You probably just want to leave it on all the time, although it’s nice to be able to turn it off if Toyota service is picky, or you are troubleshooting, or you are on a long trip and think the charge will make a bigger difference later (but don’t turn it off while you’re driving!). There’s an LED to show that the pack is charged and ready. If it ever flashes, count the flashes. Stop the car for a few minutes, drive again, and see if it flashes again. If so, call your installer.
     
  2. PeakOilGarage

    PeakOilGarage Nothing less than 99.9

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    I would second everything that SaucyRed wrote.

    The most gasoline that I use is the first 5 minutes during a the engine warm-up period. An engine block heater and a programmable timer would likely help a lot in the mornings. Perhaps a 30 minute pre-heat before you typically leave for work? How long does an EBH need?

    The Hymotion kit makes it easy to maintain EV mode with the pedal at speeds below 38 mph. The EV button is not necessary. You have plenty of control with the gas pedal. Whereas with the stock Prius, you really have to feather the pedal lightly to get in EV mode. With the Hymotion battery there is A LOT more range in the pedal to use EV mode.

    With an engine block heater, staying below 38 mph, and if you live in a flat area, you could easily go a few thousand miles on a tank of gas. I am waiting for the first

    When I am on the highway, I set the cruise control at 60 mph. If the highway is flat, it is always 99.9 mpg. Even if there is a slight incline on the highway, I typically observe numbers of 60 mpg or higher during the climbing phase.

    The Hymotion battery appears to make the Toyota stock battery think that the SOC is always 7/8 or 8/8 bars. The two different batteries flash back and forth on the screen, with the Hymotion battery being dominant, then the stock Toyota battery having a short flash. However, I don't think the stock battery is really at 7/8 or 8/8. I have turned off the Hymotion battery while driving, and the stock battery seems to recalibrate and return to 6/8 bars within a few seconds.
     
  3. PeakOilGarage

    PeakOilGarage Nothing less than 99.9

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    If you have a recharge plug at work, the Hymotion can completely recharge within 5 or 6 hours. So this system can provide 60 to 80 miles of EV range per day.

    In my experience, every parking garage has plugs around. The trick is to get a parking space close enough to use the plug. With my Vectrix electric scooter, that is easy. You can sneak into narrow spaces and I have a 20 foot extension cord with me. Nobody cares if you put a scootor on the sidewalk next to a building plug.

    With a Hymotion Prius, you might need a longer extension cord available depending on the parking circumstances. I carry two extension cords (20 ft and 40 ft) for different circumstances. If needed, I can put them together and have 60 feet of extension cord. But that is not advisable for an efficient charge.
     
  4. boxer93

    boxer93 Psyched for PHEV

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    Expect:
    To be smiling more when you fillup after 900+ Miles of travel.
    Wonder what to do to get 200+ MPG in normal driving.

    Chris
     
  5. boxer93

    boxer93 Psyched for PHEV

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    In more 'rural' settings parking lots may have outlets on lightposts for property maintenance. I believe in very cold environments that outlets may be installed for engine block heaters (got this from hybridfest website). I was thinking I could find a place to charge when I go to HF.
    Chris
     
  6. chogan2

    chogan2 Senior Member

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    Let me respectfully disagree on the need for an EV button. A lot of our trips can be done with max speed under 34 mph. For those, the EV switch lets you avoid using the gas engine at all. So, we've found the EV switch to be handy, in our circumstances.
     
  7. miscrms

    miscrms Plug Envious Member

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    FWIW, the triple beep and the screen change are both related to EV mode. If you try to go EV and are denied, or if you are in EV and cross the 34mph boundary you get the triple beep. The screen changes when an EV mode request is successful. Just keep in mind the difference between EV mode and stealth mode. EV mode is the "ICE warmup delay" mode activated by pushing the "EV" button on asian and euro priuses. This is not the same as stealth mode, which is activated by releasing the gas pedal and depressing lightly. This gets fuzzier on a Hymotion Prius, as their controller is connected to the EV switch and can decide to put you in EV mode without external input. If you are going faster than 34mph, you are definitely in stealth mode, not EV. With the high SOC maintained by the PHEV pack, it is also widely reported that you can transition directly from EV mode to stealth mode upon crossing 34mph without the ICE starting.

    Rob
     
  8. PeakOilGarage

    PeakOilGarage Nothing less than 99.9

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    My EV button and my Engine Block Heater both arrived today. So I will be installing ASAP and trying this out for myself.

    My biggest frustration is the warm-up phase and all of that wasted gasoline. I would love to just get by that and go EV most of the day.
     
  9. SaucyRed

    SaucyRed BEV jockey these days

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    In my first message, I mentioned that the pack lasted about 40 miles. I thought I'd note that we haven't always gotten that much; in fact yesterday my wife says she only got 20 miles.

    I guess "miles" isn't a very good metric for something that is shared at a variable rate with another source. Maybe the way to look at it is that the battery holds a certain amount of energy, and it can be used instead of that much energy from gas (don't spend too much time calculating how much though, as you'll find that compared to gas volume it sure doesn't hold much!). It will get used faster or slower depending on driving conditions. Using the battery faster actually can be (but might not be, if you're just driving crappy) better because you're using less gas--that is, assuming that you get to recharge before it runs out.

    This is kind of like the "what mpg does a Volt get" problem. We definitely need a different way of thinking about how our vehicles use energy. I still don't feel I have a good handle on it.
     
  10. PeakOilGarage

    PeakOilGarage Nothing less than 99.9

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    SaucyRed, I agree completely. With a PHEV it is really tough to define the MPG. It really depends on each individual trip. If it is just around town at never goes above 35 mph, then the efficiency is incredible in pure EV mode. It is a waste of time to even assign an MPG value to that type of use.

    I was on the highway tonight and set the cruise control on 55 mph with the ScanGauge II (it arrived today). It is MUCH more efficient at 55 mph compared to 60 mph. I was shocked at how big the difference was. I need to do more testing at both speeds to quantify this.

    "TheForce" reported 50 miles of Hymotion range at 55 mph on cruise control.
    I reported 40.3 miles of Hymotion range at 60 mph on cruise control.

    I would not be surprised if those figures are both accurate. There might really be a 20% to 25% improvement in range by just dropping the average speed down to 55 mph.
     
  11. FireEngineer

    FireEngineer Active Member

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    About 3 hours max.

    Wayne
     
  12. SaucyRed

    SaucyRed BEV jockey these days

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    I just got an EBH for my Honda Insight. The auto tech that I had install it laughed at me because it's not very cold here, but the cold really affects my mpg (as do really short trips, for the same reason).

    On a 4.5 mile trip to work, I usually top 70mpg in the summer when it's, say, 80 degrees--although that rarely happens, because on those days I usually bike in--but on cold winter days (near freezing), mpg can be in the mid-50's--even lower if I have to use headlights and/or defroster.

    A couple of days ago, without the block heater, I got just over 60 in ~45-degree weather. Today, with the block heater and about the same temperature, I got just over 70. Cool. Now I probably have to get one for the Prius. PeakOilGarage, did you install yours? Have you seen a difference with your L5?
     
  13. PeakOilGarage

    PeakOilGarage Nothing less than 99.9

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    Yes. The guys at Green Car Company are installing them now. It is becoming standard to include an EBH and ScanGauge II with every Hymotion battery system. The RPM data from a ScanGauge II is critical to keeping the ICE off. The gas engine is too silent to always know for sure that it is off. The road vibration can fool you.

    I wrote on my blog about the initial impression of the EBH.

    Engine block heater & Hymotion results Peak Oil Garage

    The summary is that it is likely a wash financially. But if your goal is to minimize gas consumption during the early warm-up phase, then it is worth it, especially during the winter.

    We have also designed a special Hymotion rear spring to offset the extra 180 lbs of weight in the rear section. A local shop is making us a large batch. We will likely be offering them for sale soon nationwide. Any local service garage can install them for you.