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ScanGauge and Fuel Efficiency

Discussion in 'Gen 2 Prius Technical Discussion' started by JimboK, Sep 28, 2006.

  1. JimboK

    JimboK One owner, low mileage

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    I’ve become quite focused (addicted, some might say) to maximizing fuel efficiency. I have pulse and glide down pretty well: I easily manage 99.9 MPG segments if road and traffic conditions allow. My MFD shows 61.9 MPG for the current tank as of a while ago, and fillups have been well into the 50s throughout the summer.

    Now I’m working on maximizing high speed FE. I’ve read and re-read Hobbit’s article about a higher speed potential “sweet spot†as determined by a vacuum gauge:

    http://techno-fandom.org/~hobbit/cars/sweet/

    I say “re-read†because, though I have geek tendencies, I don’t have a geek’s technical or mechanical education. So if something like this is not written on a “see Spot run†level, it takes me a few tries. :)

    But the take home lesson seems to be simple enough: At higher speeds use “warp stealth†when conditions allow, and when they don’t, in the Prius with no added instrumentation, keep the instantaneous MPG between 35 & 75. I’ve been doing both whenever possible.

    I now have more instrumentation available: I just bought a used ScanGauge I. (Thanks DarellDD!) Hobbit suggests using RPM as another indicator of the sweet spot, so I’ve set the ScanGauge to display that.

    The question to those familiar with his article (Hobbit, are you listening?): Assuming his theory to hold true, which of the other parameters available from the ScanGauge would be best to monitor in order to achieve and maintain this sweet spot, and what numbers should I aim for? Frankly, this mechanically uneducated brain doesn’t understand what some of these things are.

    For those not familiar with the ScanGauge, I tried to attach a PDF excerpt from the manual that lists what it can display, but the attachment didn't take. Not sure if its because of this week's crash or a normal setting. I can list its various functions in the body of a follow-up message if needed.

    For those with a ScanGauge and who are not familiar with the article: Which ScanGauge parameters do you monitor, and where do you try to maintain them to maximize FE at higher speeds?

    Thanks in advance!
     
  2. hobbit

    hobbit Senior Member

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    [replied over in cleanmpg.]
    .
    _H*
     
  3. hdrygas

    hdrygas New Member

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    I used the ScanGage for 6 months until I got a CanView. One of the advantages of the Scan Gage is that the MFD and the ScanGage can be used together. I looked at fuel flow, coolant temp, as primary indicators on the ScanGage. Both of those can be helpful, day to day. You need to know coolant temps to know when you are in S4, or can get into S4. That is the most important thing the ScanGage can do for you. The rest will help but are of lessor importance and you can get the other information from the MFD. ScanGage is good as a help tool but for understanding the process of the HSG the CAN View is better. For those of you with the 06 and greater say tuned Norm is on the job.
     
  4. JimboK

    JimboK One owner, low mileage

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    Thanks, hdrygas. I considered the CanView, but I have to pace myself with mods and accessories and watch what I spend. That's why I jumped on the used SGI when DarellDD offered it for $90. My ex expects her support payments! :)

    Please bear with me as I pose some follow-up questions:

    I've been watching coolant temps after re-reading the PC article on the four stages this week -- before the site crash. Now I can't find it. (Crash-related?) Anyway, my read earlier in the week was fairly quick, but I made some notes of temperatures to expect for each stage. But I couldn't find one to indicate the S3/S4 threshold. I've learned already from the SG that temp plateaus in the 180s, so I've used (somewhat arbitrarily) 180 as a presumed threshold. Is that about it?

    By "fuel flow" are you referring to MPG, gallons per hour, or something else?

    Do you ever look at engine loading? Hobbit's response on CleanMPG, and others over there as well, suggest keeping LOD at 50% or less.

    Finally, I'm not getting a MAP reading; I'm guessing because it's not available. Can you verify?

    Thanks again.
     
  5. tomdeimos

    tomdeimos New Member

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    <div class='quotetop'>QUOTE(JimboK @ Sep 29 2006, 08:04 AM) [snapback]325492[/snapback]</div>
    I try to get to s4 when temps get over 163 degrees. It seems to vary a bit and happen early sometimes or late, esp. when I have had a fast warm up.
     
  6. Frank Hudon

    Frank Hudon Senior Member

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    if your trying to see how to get the best mileage at road speed you might consider the following.
    1) throttle position
    2) calculated load
    3) RPM
    the reason for the first two is you want the throttle position to be at it's lowest % for the Calculated load. The RPM you have little control over but if you see it rising you will probably find that the road isn't flat. One thing that I found is that the HV computer tends to hold the RPM steady and apply fuel injector on time as the load increases on slight grades instead of releasing the RPM to increase the MG1 speed to provide more current and voltage for MG2.
     
  7. JimboK

    JimboK One owner, low mileage

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    <div class='quotetop'>QUOTE(tomdeimos @ Sep 29 2006, 11:13 AM) [snapback]325581[/snapback]</div>
    My notes say S3 is from 163 to...? Maybe I wrote down the wrong thing in my haste. Anyway, here is what I have in my notes, so maybe you or others familiar with it can verify or correct me:
    • S1: <104
    • S2: 104-163
    • S3: 164-?
    • S4: >?
    And how do you "try to get" to S4 (the exact threshold aside)? I thought the temperature is what defines the 4 stages, and it has to warm up at its own pace.

    Not second-guessing you, just trying to learn as much as possible via the SG -- and from the great wealth of knowledge here -- about what's happening under the hood of this remarkable car.

    And Frank, thanks for the info. I've watched the throttle position and load at different times, but not together. I'll see what the combination gives me.

    Thanks!
     
  8. Frank Hudon

    Frank Hudon Senior Member

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    <div class='quotetop'>QUOTE(JimboK @ Sep 29 2006, 09:44 AM) [snapback]325629[/snapback]</div>
    My observations on the 2k4 is 63-70C with the inverse of BSOC 60%-70% so at 70%BSOC 63C will give you S4 but it still needs to go over 72Km per hour or a full stop for 6 seconds.
     
  9. tomdeimos

    tomdeimos New Member

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    <div class='quotetop'>QUOTE(JimboK @ Sep 29 2006, 12:44 PM) [snapback]325629[/snapback]</div>
    I don't recall all the original description, but after my code updates my car doesn't exactly switch the same as before when the write up was done.

    The 163 deg is adequate for S4 or S3. In fact I can stay in S4 down to maybe 140 after the warm up.
    You need to stop and let the idle calibrate and then shut off the engine normally to go to S4. Till then you stay in S3. I think the car requires some minimum catalyst temperature too that leads to a delay in this sometimes. Battery charge level may be a factor too.

    I have also seen S4 without stopping but it is rare and I don't know how it happens. Sometimes I get to stealth more than once before coming to a stop, preventing the idle cal and switch to stage 4. So I have to stop again. I am learning to just make sure the engine is running just before a stop at a light when I need it to switch.

    I think I get to S2 at a bit higher temp than 104. Maybe more like 120. Again this changed with the code update.

    Once warm I can get good stealth switching down to 143 deg most days, once battery is warm. And I adjust my winterizing so temps stay below 195 deg.
     
  10. theorist

    theorist Member

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    <div class='quotetop'>QUOTE(Frank Hudon @ Sep 29 2006, 11:22 AM) [snapback]325586[/snapback]</div>
    Interesting. Can you say why that is?

    Is calculated load expressed as an estimate of delivered torque as a % of the maximum for that RPM, as the torque as a % of the maximum torque for any RPM, or an estimate of of the delivered horsepower as a percentage of the maximum horsepower for any RPM? I assume this would be engine (ICE) torque or power as opposed to net HSD torque or power.

    I thought the rate of fuel flow in gallons per hour might be very useful. I trust that the engine will produce the maximum amount of horsepower for a given amount of fuel supplied or equivalently use the minumum amount of fuel for anf amount of power demanded. It really shouldn't matter then which we look at, unless we wan't to have a sense of minimizing total or average consumption over a trip where we choose how to vary power deliver over time. In that case, I'd prefer seeing fuel consumption in gallons per hour. If only I could see the ratio of fuel rate and power produced or better yet fuel_loss = {fuel_rate - R * power} where R = min( fuel_rate / power ). Anyone want to discuss applications of dynamic progamming to finding really good state values or scores to display and optimize while driving? We could include kinetic energy, electrical energy, and perhaps even potential energy as well as fuel energy consumed all into a single score. Optimizing this summary score in the short run could better minimize fuel consumption in the long run.
     
  11. Frank Hudon

    Frank Hudon Senior Member

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    at road speed if you maintain your speed with the lowest throttle % and the lowest Calculated load to maintain that speed your fuel consumption will probably be at it's best. Load and throttle position gives you manifold vacuum. Hi load greater % opening = lower manifold vacuum. Light load small % opening gives you high manifold vacuum. Hi vacuum and low load give you high mileage.
     
  12. hdrygas

    hdrygas New Member

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    <div class='quotetop'>QUOTE(JimboK @ Sep 29 2006, 05:04 AM) [snapback]325492[/snapback]</div>
    I looked at both MPG and gallons per hour, both are parallel to one another. I grok MPG more than gallons per hour but I am learning.
     
  13. theorist

    theorist Member

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    <div class='quotetop'>QUOTE(hdrygas @ Oct 1 2006, 10:10 PM) [snapback]326677[/snapback]</div>
    I'm confused. I thought that mpg and gallons per hour only bear a direct inverse relationship if you always drive at the same speed.

    We want to maximize miles per gallon in the long run, but looking at gallons per hour can help us pulse to keep the engine operating more efficiently.
     
  14. ken1784

    ken1784 SuperMID designer

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    <div class='quotetop'>QUOTE(JimboK @ Sep 30 2006, 01:44 AM) [snapback]325629[/snapback]</div>
    Our observations are...
    • S1: < 40C(104F) when cold, < 50C(122F) when warm weather.
    • S2: 40C(104F) or 50C(122F) - 70C(158F)
    • S3: > 70C(158F) before idling check ceremony
    • S4: > 70C(158F) after idling check ceremony
    Ken@Japan
     
  15. jps000

    jps000 No Exit

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    A great question; what you've learned since you first posted it two years ago? Afterall, you've come a long way since then! What do you now think are the most useful gauges in Scangauge (or Can View)? :confused:
     
  16. JimboK

    JimboK One owner, low mileage

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    I no longer use ScanGauge; I got CAN-View a little over a year ago.

    CV has many parameters available to monitor but can display only a few at a time, so I'm frequently switching among them depending on conditions. In descending order of frequency (roughly), this is what I watch and why:

    • RPM: to avoid inefficiently high or low ranges.
    • Battery state of charge: Of course the car displays SOC, but only in relative terms. Six blue bars actually can vary from ~55% to ~65%, so it's helpful to know the exact percentage to see incremental changes as they occur.
    • Current into or out of the battery: to help maximize regeneration and minimize drain.
    • ICE temperature: to know when the car can transition from one warmup stage to the next and when the car is fully warmed.
    • Instantaneous MPG: same as the factory display.
    • Trip MPG: to check results for a trip or a portion of it.
    • Throttle position: This is a bit of a misnomer, I think, in that it is not tracking the position of the actual engine throttle, but instead the accelerator position. I use it to get a sense of where the pedal needs to be for maximum fuel economy at various combinations of engine and vehicle speed.
    • Ignition timing: A lengthy discussion on CleanMPG suggests this allows identification of a mid-range (45-55 MPH) "highway" sweet spot of 14 degrees BTDC. ("Highway" is in quotes because that's really too slow for most freeway driving.) As I suggest in that thread, it seems that that timing level just happens to coincide with low RPM under load, so between that and limitations of the CV display, I just spot check it from time to time.
    • Fuel injector timing: On my most recent highway trip, I used this to try to find some other highway sweet spot to use.
    • Inverter temperatures: Mainly to assure they don't overheat when I have a grille block in place in something other than winter temperatures.
    Two others mentioned in this thread -- engine loading and a true engine throttle position (which is what SG reports) -- unfortunately are unavailable in CV.

    The ScanGauge I was using is the original model. The latest model has a feature called XGauge which allows programming of many of the parameters available from CV. There are one or two threads on the subject. Search for "XGauge" if you want to find out more.

    EDIT (9/17/08):

    I recently bought a splitter to allow both CAN-View and ScanGauge to be plugged in simultaneously. I mainly wanted to take advantage of the ScanGauge's superior trip mileage capabilities, but I also use it to watch IGN during my warmup to know exactly when S1 ends. (I couldn't continuously monitor IGN on CV the way I had the CV display configured.) So now for the list above I'll bump IGN up to between iMPG and trip MPG.

    In addition, I have coolant temp and RPM showing on SG to allow continuous monitoring of those parameters while I fiddle with the MFD for the Energy or Consumption displays, climate control, audio, etc.

    For the fourth displayable gauge I mostly have alternated between LOD and TPS, though I'm not sure whether either has any value for me, given what's available on CV.
     
  17. jps000

    jps000 No Exit

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    This is fantastic!! Thanks so much! I am a newbie and have looked far and wide and have not seen this information so nicely consolidated. Very useful. You have soc listed way up there, not sure how to make the best use of that info (i have it programmed in as an xgauge)...any posts you know of or advice....
     
  18. jimsoh

    jimsoh New Member

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  19. JimboK

    JimboK One owner, low mileage

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    Glad it's of some help.

    You might know this, but the car tries to maintain an optimal SOC of ~60%. Much above that, then the higher it gets, the more car tries to use it. When I know I have some surplus that the car will try to use up anyway, I try to use it on my terms. For example, I might begin an ICE-off glide sooner than usual, knowing I can extend it a brief distance with a little bit of EV mode without dropping SOC below 60%.

    At the other extreme, when it gets close to 50% (3-4 blue bars), I know I've got very little room to play with; my EV switch won't work below 50%. And the car diverts more ICE power to charge the battery, so I know I'll have to accept less and plan either to accelerate more slowly during my pulses or to have to push RPM higher than usual.

    One nice thing about the CV display is that SOC is the one parameter that is always displayed. It's all the others I have to pick and choose from.

    I'll try to help. Almost two years ago now, I thought I had started a thread there like I did here. I searched all threads I started (there aren't that many), but it didn't show up. So that leads me to believe it was a post in someone else's, most likely one of Hobbit's. This could be it, but I'm not sure. (The content is relevant to this PC thread, regardless.) I'll see if I can search some more of his threads later when I have some more time.
     
  20. jimsoh

    jimsoh New Member

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    I appreciate the effort, but don't go out of your way. (I just thought it would be helpful to others).