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Touring Suspension Parts Research

Discussion in 'Gen 2 Prius Main Forum' started by BerkshirePrius, Jan 20, 2008.

  1. KAR IDEA

    KAR IDEA Member

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    Woo Hoo Berkshire!!! :high5:

    Can't wait to read more about how it all comes together...

    Keep us up to speed.

    Dave

    Ps: also glad your Prius was shot and not you.
     
  2. clarklewis

    clarklewis New Member

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    i just replaced the stock suspension on my 04 (90K miles, completely worn out struts) with the touring struts/springs (kept front springs - they are identical for touring and non-touring versions):

    front struts (L and R specific)
    rear struts (one pair, they are not side specific)
    rear springs (they have similar preload, but are more progressive)

    total parts cost online (toyotaoemparts.com) was $435 including shipping.
    everything had to be special ordered which took a couple weeks.
    i didn't bother upgrading to the rear "touring" sway bar, nor did i replace the strut seats or mounts since they were all fine.

    installation is time-consuming and therefore expensive - i had no choice but to pay over $500. there is some significant disassembly that's required to get the struts out, and brakes have to be bled (lines are routed through the struts for some stupid reason) and an alignment done after.

    my local toyota dealership (in canada) is hideous in general and wanted $1000 for parts and $1000 for installation!

    the difference is enormous and worth every dollar, especially if your car is as beat as mine was:

    far less brake dive
    less rollover in corners
    better traction
    less understeer in high-speed corners
    more progressive rear suspension - handles loads much better
    far less wandering at freeway speed - as much as the BT plate improved this initially, the new suspension furthur improved it. i believe to eliminate it entirely would require all the tom's braces as the frame is very flexy, i suppose to keep weight down.

    i'm running 195/60/R15 michelin pilot exalto a/s which are awesome tires, highly recommended! they're on motegi sp10's - cheap, light, nice looking.

    i'm sure the sportivo kit performs much better still, but lowering the car even a half-inch is just not an option up here in BC.
     
  3. Boo

    Boo Boola Boola Member

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    Hi clarklewis,

    Thanks for the great write-up.

    So you did not replace the Standard's front and rear stabilizer bars with the Touring's stabilizer bars?

    That is, in terms of different Touring suspension parts, you only changed to the Touring's rear shocks and springs?
     
  4. KAR IDEA

    KAR IDEA Member

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    Wow! So it seems that by simply upgrading your front and rear struts and rear springs, you improved your handling significantly! So after buying the parts, doing the suspension work, and buying the tires and wheels, what did you end up shelling out?

    What kind of roads are you driving on? 90k and shot springs sounds rough...
     
  5. BerkshirePrius

    BerkshirePrius New Member

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    Thanks Boo, I was wondering that myself. It would have only cost $120 more to install the bars.
     
  6. Qlara

    Qlara New Member

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    I don't think we can replace the Front Stab bar at home?
    It'll require dropping the sub-frame just to get to the stab bar.....looks painful without any shop equipments.
     
  7. clarklewis

    clarklewis New Member

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    like i said, i didn't upgrade the sway bars, just the 4 struts and rear springs. i have enough of a speeding problem as it is, so i didn't want it to handle too well!
    this all cost $435 plus $550 installation.
    the sp10 rims were $400 and the michelin's were about $500 (they replaced the horrible stock goodyear allegra's).
    i've got winter tires on my stock rims.

    the car was seeing a lot of rough gravel roads and often heavily laden with bikes and gear. i'm surprised the stock struts lasted as long as they did. our canadian roads are rough compared to yours!
    i've since bought an 08 4-cylinder toyota tacoma pickup for bike shuttling and offroad use, so the car's staying on pavement from now on...
     
  8. KAR IDEA

    KAR IDEA Member

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    If you only had a lift...

    Sweet, thanks for the clearup's! And thank God for good roads...although I'm sure some of the roads here in the Tri-state area could be tied for first in roughitude.
     
  9. BerkshirePrius

    BerkshirePrius New Member

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    Actually, no. According to the Toyota service manual, the steering rack is unbolted, the exhaust is unbolted and 'dropped' down, the right wheel is removed, then the rack is removed out the right side, finally the Stabilizer bar is unbolted and removed out the right side.

    I simplified this proceedure to conserve space, but you get the jist. No special tools, lift, or dropping of the sub-frame is required.

    Anyone who wants to view the Toyota suspension PDF, let me know and I will try to upload it.

    I am still waiting on my new parts to come in. I have received my used struts and springs and plan on installing the rears today.
     
  10. BerkshirePrius

    BerkshirePrius New Member

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    Well I got my rear touring struts and springs installed. It is not a difficult job, but it is time consuming and tedious, only because of the amount of interior pieces that need to be removed. I am not going to do a step by step write-up since I essentially followed the Toyota manual. I figured I would post some pics up though to give an idea of what is involved.




    Photos:
    1. 'New' rear touring struts and springs. Note the color coding, dark pink and light pick on the struts, dark blue on the springs. Strut part # is KYB 48530-47042.
    2. Interior torn out for access to bolts.
    3. Another shot of the interior removed, as per Toyota.
    4. These are the 3 bolts to remove on the strut top, (2 nuts from the top side and 1 bolt from underneath).
    5. Old struts removed. Note the color coding, dark pink and white on the struts, green on the springs. Strut part# is KYB 48530-47030.
    6. Old strut in strut machine. Need to clean and re-use the upper cup and hardware.
    7. New struts ready to go in car.
    Wow, what a difference this has made so far! Can't wait to install more pieces on my quest to Touring Edition conversion... meanwhile, since the 05's insides are exposed, it's time to spray some sound deadening:D
     

    Attached Files:

  11. KAR IDEA

    KAR IDEA Member

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    Nice! Keep up the good work! :high5:

    Dave
     
  12. Boo

    Boo Boola Boola Member

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    Thanks Berkshire.

    From both your and clarklewis' experience, it sounds like that just replacing the Standard's rear springs and shocks with the Touring's rear springs and shocks will result in a dramatic difference.

    It's going to be interesting to hear what differences you feel when you install the Touring's front and rear stabilizer bars and/or 195 tread width tires.
     
  13. BerkshirePrius

    BerkshirePrius New Member

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    I'm still waiting on my order to come in. I would like to get this done sometime before the snow falls! Next, will be changing out the front struts and springs (since I already have them). I have read that the front struts were changed after 2005 model with different valving/dampening. I will post any difference in part numbers/color codes when I break them down.
     
  14. bsd43

    bsd43 Member

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    I'm wondering how much gain you're really getting with a ~1mm thicker sway bar? Especially with already a torsion beam rear suspension...

    From Sigma's site:
    Regular: 21 mm front, 19.1 mm rear
    Touring: 22 mm front, 20 mm rear

    Also wondering where the KYB GR2s fit in this spectrum... Are the touring shocks monotube or still twin tube?
     
  15. drees

    drees Senior Member

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    1mm difference in swaybars can definitely make a noticeable difference in handling. It won't be night and day (usually need 2mm-4mm to really change it, but that's more for highly tuned suspension setups), but it will still be very noticable.
     
  16. Boo

    Boo Boola Boola Member

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    It'll be interesting to see Brian/BT Tech's front sway bar when they come out with it.
     
  17. Toy08

    Toy08 New Member

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    It appears that allot of none touring models lean to the left making a 1/2" difference form the left to right rear of the car. Now that you have upgraded to the touring model struts in the rear, can you please look to see if your car leans to the left when parked on level ground. Measure the left and right rear up to the same point on both sides of the car. My car leans and I am trying to find a way to correct it. Thank you
     
  18. ibmindless

    ibmindless Member

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    I was told by my dealer when I had it in for an alignment that he left side is 1 full inch closer to the ground than the right. I guess that's why the handling feels like crap. If I turn right - with a little speed - the car feels like it's going to roll over. If I turn to the left, it tracks nicely and has very little body roll. I guess it was designed for NASCAR racing.

    I'm guessing if I replaced the left side suspension pieces with right side pieces, it would handle better and sit parallel to the ground.:flypig:
     
  19. Toy08

    Toy08 New Member

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    Check out my post at: "Inspect very carfully before purchasing!" You are not the only one with this problem. Tell your story on the other post, so others will believe there is an issue. Thank you

    Check out the photo of my car, it is 1/2" lower on the left side.
     

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  20. BerkshirePrius

    BerkshirePrius New Member

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    It wouldn't hurt to try this but I'm not sure if it would help. The part numbers and color codes are the same for each side (of the rear).



    I'll try to get the measurement for you within the next few days, though I don't remember noticing a 'Prius lean' before I swapped the pieces out.