Finished replacing booster/accumulator. Brake Bleed Next

Discussion in 'Gen 3 Prius Care, Maintenance & Troubleshooting' started by Trafficat, Feb 20, 2025.

  1. ASRDogman

    ASRDogman Senior Member

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    10 amps is twice to much for the Prius 12v battery.... You could damage it.
    5 amps or less is what you're suppose to use.

     
  2. ChapmanF

    ChapmanF Senior Member

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    A 10-amp charger isn't something that's going to insist on forcing 10 amps through the battery. It can supply up to 10 amps; what it will supply depends on the battery's condition and state of charge.

    The car itself doesn't limit charging to a few amps; the DC/DC converter is rated 120 amps output and you can catch it putting several tens of amps into the battery right after starting, if the battery was very low. But it doesn't take very long for that flow to drop down to the single digits as the battery comes up closer to charged. What ends up determining the flow is really the voltage out of the converter and how charged the battery is.

    The car does have a temperature sensor over the battery, and it can reduce the DC/DC converter output voltage a bit if the sensor reads hot. Less current ends up flowing because of the reduction in voltage.

    When the dealer wants to supply power to sustain the car's systems while the car is ON during some important procedure, they'll hook up something like this bad boy:

    [​IMG]

    About throwing a breaker, remember your house voltage is 120 and the battery voltage is 12 (ok, more like 14, to be able to charge a 12-volt battery). A "10 amp" charger is one that can supply up to 10 amps on the output. 10 amps ✕ 14 volts is 140 watts. But for the charger to get 140 watts from the house at 120 volts takes barely over an amp. Nowhere near throwing a breaker.
     
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  3. Trafficat

    Trafficat Junior Member

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    Okay, so I got the Noco Genius 10, and I tried charging the battery on AGM 12V mode. It suspiciously charged from discharged to 100% really fast, within just a few minutes. I then ran the repair mode, and then charged it again. It was still suspiciously fast. Hypothesis: 12V battery is bad, and needs to be replaced.

    But I went ahead and tried to run the brake bleed with the Noco Genius 10 attached to the leads. The brake systems regular interval buzz remained high pitch which sounded better, because before the pitch got really low without the Noco attached.

    I reset the memory again, and began the brake bleed.

    Unfortunately, all was not well.

    From the rear wheels, when I did brake bleed, I got NOTHING out of them. I even totally removed the bleed valve, and nothing came out. (On a previous bleed attempt I did get probably whatever residual fluid was out of the line).

    On the front wheels, I was able to bleed them succesfully, the FIRST time. Then I was told by tech stream to bleed the stroke simulator. At first it seemed to work, I got some brake fluid out of it. I was almost even satisfied that I got a bleed, but then no more fluid came out. Techstream told me to bleed the front brakes again... but now, no fluid was coming out of them either.

    :(

    My brake pedal assistant reported to me that the brake pedal was difficult or impossible to depress at times, and when I started to bleed the front brakes the pedal became easier to depress once the fluid started.

    Hypothesis: 12V battery is still bad, so maybe it still isn't working due to the bad 12V battery. Next step on my mind is to replace the battery and try again. If that fails, I feel like I have a problem with the new parts I installed.


    Thoughts?
     
  4. rjparker

    rjparker Tu Humilde Sirviente

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    The rear bleed is hold the pedal down and let the electric brake pump do the work. No shortcuts or "better way".
     
  5. Trafficat

    Trafficat Junior Member

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    Brake pedal was held down. No fluid came out of the bleeder valve. Is it supposed to be nearly instant or is it more like you open the valve and might have to wait several minutes for fluid to come out?
     
  6. Mendel Leisk

    Mendel Leisk Senior Member

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    Should be near instant, at least that was my experience, doing brake fluid replacement.
     
  7. rjparker

    rjparker Tu Humilde Sirviente

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    The lines could be empty after externally pressurizing the master cylinder. The mechanical modifications to the mounting/linkage could be a factor. It's possible the brake pump has failed or the replacement brake booster was used, wrong part number or has failed.
     
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  8. ChapmanF

    ChapmanF Senior Member

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    It comes rushing out under the substantial pressure attained by the accumulator pump. You have to be Johnny-on-the-spot making sure you close the bleeder again while there's still fluid in the reservoir up front, lest you draw air in and Go Back To Start.

    It rushes out even faster from the front bleeders the second time around, because the pressure is the same but the lines are much shorter.

    (The procedure has you bleed the fronts twice because there are two separate hydraulic pathways to be bled, one for fail-safe use, and one for normal use. The fail-safe passages are bled by your assistant pumping the brake pedal; the normal-use passages are bled under pump power like the rears.)

    To have nothing come out is definitely abnormal. I wonder if the brake ECU somehow decided those lines were leaky and not to use them.
     
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  9. Trafficat

    Trafficat Junior Member

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    So I got a replacement Toyota TrueStart battery today.

    I was in a rush to clear the garage out for garage door mechanics sent by the garage owner to do their work. So I actually put the car in reverse like immediately after hooking it up, and the car was able to inch backwards but I had to overcome some kind of substantial force. So some kind of braking force seems to exist that I was fighting with the accelerator. Although, I was also dragging the front plastic plate that protects the undercarriage that was hanging half off the front of the car, although I kinda doubt that can cause enough friction to make a difference.

    Later hopefully I can scoot the Prius back in the garage and try again with the brake bleed with the new battery.

    I am a bit terrified of the possibility that I need to redo the repair with all the parts due to some kind of issue with the parts or maybe damage I might have caused pressurizing the system with my two fuzzy brain cells.
     
  10. Mendel Leisk

    Mendel Leisk Senior Member

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    How far's a dealership? Contact them, explain where you're at, and if they're amenable, let them do these last steps? I know...
     
  11. ASRDogman

    ASRDogman Senior Member

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    You should be charging that new 12v battery. To make sure it's at a full charge.
    When I bought mine, it wasn't charged. It wouldn't turn the computers on. But I had
    brought my charger because I knew it wasn't going to be charged. I charged it for 3.5 hours
    and then need to get somewhere, but it was enough to start the computers...
    Then I drove for 3 hours to get home. I then charged it overnight.

    Good luck with the brake bleed.
    Go slow, and make sure you go through each step, correctly.

     
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  12. Trafficat

    Trafficat Junior Member

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    My dealership is 20 miles away, and I am also pretty stubborn. It might come down to that eventually, but first I'm going to shove my hamfists into the car some more and spin my proverbial wheels a bit longer.

    I attached my Noco to it and it seems that it is indeed charged as it came.

    So it turns out I left the parking brake on. I remember pushing on it, but I apparently didn't fully release it. Parking brake works at least. I went into D and drove back forwards into the garage. With parking brake off, I get some brake force through pedals, but very minimal.
     
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  13. ASRDogman

    ASRDogman Senior Member

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    I "think" you need to have the parking brake off to do the all the steps after replacing
    the brake parts. Seems I read that on Prius Chat.... long time ago

     
  14. Mendel Leisk

    Mendel Leisk Senior Member

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    Parking brake on is a requirement for putting car in invalid mode, say for brake fluid replacement, without Techstream. So it is a factor, car is aware of it, will yea or nay.
     
  15. Trafficat

    Trafficat Junior Member

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    Okay. So with the fresh TrueStart Toyota battery and the Noco Genius 10 attached, I attempted the brake bleed again. ZERO fluid came out of the rear brakes. The front brakes and the stroke simulator bled just fine. In fact, I managed to make the brake fluid reservoir practically empty itself, (I know, wrong-o move-o, but last time I tried this I couldn't get the fluid level in the reservoir to even budge so I was really surprised how fast it emptied this time), but not that much fluid came out into my brake fluid catcher. I almost feel like maybe the entire system was so purged of fluid that it sucked it all out of the reservoir and into the unit, but not much came out of the bleeder valve. If something like that is the case, then how do I get it into the rear brakes I wonder?

    My braking assistant at first reported that once the brake bleeding procedure was started on techstream, it was nearly impossible to depress the brakes at all until I opened the front bleeder and some fluid came out.

    I wish I knew how the parts worked so I knew which brake lines might be related to the rear brakes. I wonder if something like this could be from doing something stupid like installing the wrong brake line in the wrong hole? I feel like they are all correct, but maybe I swapped a line or something?

    In Techstream during the rear brake bleed steps, the brake pedal is extremely difficult to push down and makes an awful creaking noise. But no fluid comes out.

    Unless I try something tomorrow, I'll have to put this project aside until next week.
     
  16. rjparker

    rjparker Tu Humilde Sirviente

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    There are only used and new actuators. I would assume you have a used part which can easily be the wrong part even though they will have the same housing number. Used parts can be bad as well.

    The only way to verify you have the correct used part is to verify the donor car is the same model and tire size as yours. Or if you are lucky, it works.
     
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  17. Trafficat

    Trafficat Junior Member

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    I tracked down where I bought it from and it looks like it was advertised as used but tested good in a car before being removed to be sold.

    And also I noticed something the other day when I was working on it. The old brake booster had different letters inscribed on it than the new ones. The old one was marked LA and the new one was marked EC. I went to take a closer look, and sure enough the part number is written on the side of the actuators.

    47210-47350 versus 47210-47310
    The old one:
    upload_2025-3-5_21-53-38.png

    The new one (first digit is a 4)
    upload_2025-3-5_21-55-0.png

    So, does this pretty much confirm that the new part is totally wrong? On Toyotapartsdeal.com I put in my VIN and it suggested for me 47050-47180 and 47050-47190, which doesn't match either the new nor the old one.

    That could also explain why the brake pedal didn't want to engage stoplight sensor and I had to bend the sheet metal to make it reach after adjusting the push rod as far as it could go.
     
    #37 Trafficat, Mar 6, 2025 at 12:56 AM
    Last edited: Mar 6, 2025 at 1:55 AM
  18. rjparker

    rjparker Tu Humilde Sirviente

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    A new actuator verified by your vin is highly recommended. Online Toyota dealers have the best pricing and will verify against your vin.
     
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  19. Trafficat

    Trafficat Junior Member

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    I found this thread here which says, confusingly, the numbers on the side aren't part numbers, even though they are the same format:

    Break actuator replacement. | PriusChat

    47210-47310, my new one, per that thread, is part number 47050-47140, for a 2010 specific prius?

    The ads for a lot of these parts from many third party sellers on ebay and elsewhere are potentially a little misleading labeled fit "gen 3 prius" or give a wide range of years that they supposedly fit. The ad for the one I bought said it fit 2010-2012 Prius, but there are even worse ads out there saying 2010-2015 and even 2010-2019. I guess a lot of people probably just don't know exactly what the part they are selling fits.

    Autoparts.toyota.com let me put in my VIN then suggested 47050-47140 "may not fit" and also suggests 47050-47180 or 47050-47190 like toyotapartsdeal did.
     
    #39 Trafficat, Mar 6, 2025 at 1:23 AM
    Last edited: Mar 6, 2025 at 1:36 AM
  20. Trafficat

    Trafficat Junior Member

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    So then, follow up question... if the actuator part doesn't match, does that probably mean the booster is a mismatch that could cause issues too? Or maybe that part is more universal?

    Looks like I bought the wrong part due to my inadequate decision making ability. Time to, I guess, buy the right part and try again. I appreciate you all.