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Gen IV Block Heater installation guide?

Discussion in 'Gen 4 Prius Accessories and Modifications' started by madmax21, Nov 5, 2024 at 7:55 PM.

  1. madmax21

    madmax21 Junior Member

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    Location:
    Minneapolis
    Vehicle:
    2016 Prius
    Model:
    Three
    Hi there, anyone have a Toyota based tech guide for the installation of a block heater? I would imagine the location of the heater element would be in the same place as the prior gen but man there is a lot more stuff crammed in.

    Would love to see how Toyota tells their techs to do it so I can figure out how to wrangle it in before the Minnesota winter hits with my new to me 2016


    Thanks
     
  2. vvillovv

    vvillovv Senior Member

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    Vehicle:
    2017 Prius Prime
    Model:
    Prime Plus
    If there are any and you find one that makes it any easier to install on your model, count yourself in with the other lucky people that actually found the mounting hole in the block.

    Another easier way to battle winter temps ( if you have a way to monitor coolant temps ) is grille block. I use large soft pipe insulation for the big grille opening and the regular pipe insulation for the smaller grille openings cut and trimmed to fit.
    I also use the car scanner app to monitor the coolant temp,
     
  3. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Vehicle:
    2010 Prius
    Model:
    Touring
    I've some gen 3 info, one link in my signature*, for what it's worth. I've done an install on our 2010, and it was a bear, getting all the adjacent conduits, bracket and what-have-you, disconnected and shifted sufficiently to get the damn thing outside the hole and perpendicular to it to go in. And yeah, fourth gen, with the battery in the engine bay, is even more crowded.

    Paramount tip: don't apply the heat grease till you've managed to get it in. Then back it almost out, reach the grease in on a finger tip, apply it lberally, use it all, then work it back in, twisting, keeping it perpendicular, trying not to scrape it off too much.

    Attach the wiring clip beforehand as well.

    * on a phone turn it landscape to see signatures.
     
  4. madmax21

    madmax21 Junior Member

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    Location:
    Minneapolis
    Vehicle:
    2016 Prius
    Model:
    Three
    Good information from both, I have definitely made use of a grille block and was planning on making one for the upper portion of the non-auto louvered grill for this new to me Prius.

    Like implied above, I have installed the same block heater on a 2013 Prius C and a 2012 Prius V so I did have a feeling the location for the hole is the same place - it's just that the 2016 appears to have so much more 'stuff' in the way. Was hoping to see some sort of diagram/step by step process that the techs use to figure out my best route of attack, but now I suppose when I dive in, I'll just full send it and learn as I go :)
     
  5. Mendel Leisk

    Mendel Leisk EGR Fanatic

    Joined:
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    Location:
    Greater Vancouver, British Columbia, Canada
    Vehicle:
    2010 Prius
    Model:
    Touring
    I can't remember if I removed the wipers and cowl (again, on our gen 3). That might help, with doing from above. I suspect I didn't though. From above I unbolted some brackets, used cords and whatever to pull everything away as much as possible. Then raised the front end, and removed the underpanel, did the install from below. I still needed to practically pry something with all my strength, to gain a few mm clearance.

    It's one thing to have the block heater element ensconced in it's hole, but before that can happen it also needs to be outside of the hole, another 4~5 inches back. And that's nigh impossible. Lying under there, basically going by feel, with an arm on both sides of the drive shaft, scraping edges with your knuckles and arms, applying dabs heat transfer grease (once you've got it in once, then pulled it back out). So much fun...