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Parts breakdown of the radiator and mounting.

Discussion in 'Gen 2 Prius Main Forum' started by Prius92, Oct 16, 2024.

  1. Prius92

    Prius92 Active Member

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    A lot of online Toyota part sites only show this:
    [​IMG]
    I found this:
    [​IMG]

    Here are the part numbers.
    The 8 bolts that hold the individual rad mounts to the radiator itself: 90068-04035
    Replacements are M5-0.8, 10mm length (I ordered mine from a hardware store in stainless).
    The 4 bolts that hold the fans to the mounts: 91621-B0616
    Replacements are M6-1.0, you will want 20 or 22mm length.
    Then the screws that hold the condenser to the radiator: 90068-04036
    I would suggest using a bolt rather than the original Phillips screw that strips easily.
    It's M5-0.8, I would suggest a 22mm length, or if only a 25 is available, using a couple washers, you don't want the bolt extending past the nut welded on the mount.
    The rubber insulators for the top side of the radiator 16523-23010
    For the bottom mounts: 90480-40016
    The mounts themselves, upper: 16505-21010
    Lower: 16506-21020
     
  2. Mendel Leisk

    Mendel Leisk EGR Fanatic

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  3. Prius92

    Prius92 Active Member

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    There seems to be two parts store versions, one for the consumer that doesn't show as many parts, and ones for techs that do.
     
  4. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    Where is this; provide a link?
     
  5. Prius92

    Prius92 Active Member

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    Here are pics of the clip nuts for mounting the radiator to the radiator mounts.
    Part# 1649320310 Washer - Plate Radiator
    [​IMG]
    [​IMG]


    Here they are installed. Note: you have to bend them a little inwards to get them to stay.
    [​IMG]


    I noticed watching a video of a radiator being replaced, the clips look different. They almost look like the ones for tapping screws, and they used screws instead of bolts (which isn't a good idea in my opinion).
    [​IMG]
     
  6. Prius92

    Prius92 Active Member

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    Mendel Leisk likes this.