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In case you ever wondered what a new throttle body looks like, and a rant about it.

Discussion in 'Gen 2 Prius Main Forum' started by Prius92, Oct 8, 2024.

  1. Prius92

    Prius92 Active Member

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    Personally I think the entire Gen 2 throttle body design is goofy as hell. Why?

    The throttle body in a Gen2 Prius is pretty much the same throttle body as the 1st generation, and of a somewhat similar design as the one used on the 1997 JDM version that never made it to the US.

    I believe it's Toyota's first ever electronic throttle body, and by that, I mean no cable between the throttle pedal and throttle body.

    The 1998 Lexus GS300, SC300 and SC400 had a somewhat similar setup, with a similar looking throttle control motor, but the linkage from the gas pedal to the throttle body was still a cable. I believe the motor was used for "fine idle adjustment" and perhaps cruise control (not a Lexus expert).

    But there is a fault. A pretty bad one.

    For starters, the 2nd gen Prius didn't really receive much of a redesign in that department over it's predecessor. If you look at both throttle bodies, there is a multitude of adjustment points. The most critical being the throttle position sensor itself.

    [​IMG]

    But you can't adjust it. Sure, you can loosen the screws and wiggle it, but it will ruin the readout sent to the ECM. The only way to adjust it, that I know of, is using Toyota's proprietary software Dealer Tech's use.

    As far as I know, the ECM will "relearn" things, but it has to be within the scope of a certain range.

    Even worse, if the throttle position sensor is worn out, you will be "chasing ghosts" trying to get it all to link up. In fact, that's what happened to mine. I know the sensor is a solid state design with no wearable electronic parts, but resistors and things can drift over time.

    There are other adjustments as well, the two throttle "stops". You can see them here:
    1 on the left marked with yellow paint, and one on the right above the little pipe.

    [​IMG]

    If someone who owned the car before you fiddled with them, it too can cause problems.

    Again, all in all a very idiotic design. Why make an adjustable TPS on something that isn't adjustable to most mechanics without Toyota Techstream?


    But here is where it gets interesting. Around 2003, Toyota went to a fully non adjustable design on some of their models. The throttle position sensor and motor incorporated into the same shell and used the same connector.

    Here is a throttle body of a 2003 Land Cruiser:

    [​IMG]

    Here is one off a 2004 Corolla:

    [​IMG]

    No adjustments AT ALL. Not at the throttle plate, not at the TPS.

    Now by Gen3 (2010) Toyota switched to the 1.8 engine, and it was finally given the non-adjustable throttle body.

    Sorry for the rant, it just makes little sense. Toyota obviously had the tech to make a upgraded design for the Gen2 throttle body, as evident from the 03 Land Cruiser.

    The Gen2 Prius throttle body seems more like a prototype. Like they put all those adjustment points to refine it, but never made a new design out of it.

    The Hybrid system wasn't new. The 1997 Prius debuted in Japan 7 years prior to the introduction of the Gen2.

    The adjustments aren't needed due to a hybrid power train, as made evident by the non-adjustable throttle body on Gen3 Prius and the earlier 2005 debut of the Highlander Hybrid and later Camry Hybrid.

    When you think about it, the Prius for many years was Toyota's leader in innovation. It would be interesting to interview some of the Gen2 engineers and try to figure out what the hell was up with the throttle body. The only thing I can think of, is maybe for whatever reason their was no time to switch the tooling to make a new design of throttle body for the Gen2, so they just reused the same tooling and parts from the Gen1.

    Again, it would make sense if these adjustment points existed because over time you NEED to adjust them, but you don't.
     
    bisco likes this.
  2. Mendel Leisk

    Mendel Leisk EGR Fanatic

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    The little blobs of paint are sort of like tamper tape then? Maybe a warning label would help too.
     
  3. PriusCamper

    PriusCamper Senior Member

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    Thanks for this post... While most might not be interested, those of us who had throttle body problems and pondered why have a system that can calibrated, yet can't actually be calibrated, let alone make an opportunity for serviceable parts rather than requiring the whole throttle body to be replaced?

    I bet @ChapmanF has some thoughts about all this? I'd especially like to learn more about changes to Gen3 throttle body compared to Gen2?
     
  4. ChapmanF

    ChapmanF Senior Member

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    I duná Žno. The newer TB looks sleeker with both the motor and the sensor under the same plastic cover. I think I remember a recent thread where somebody opened one up and there were adjustments under there.

    What seems unchanged is that Toyota hasn't ever put anything in the repair manual to suggest field-adjusting them. They just say to buy a replacement. They do the adjusting at the factory.

    I'm not aware of any magic throttle-adjustment function built into Techstream. You can query the ECM for what sensor readings it's seeing, as you'd expect anyway. The repair manual also shows some voltage checks and the graph of how the two sensor outputs should track. If you were trapped on a desert island with a Prius and needed to field-adjust the TB, you might be able to, but it might be hard.

    It's hard to get too worked up about tasks that might require Techstream or a comparable scan tool. There are a lot of tasks that do, and having access to Techstream or a comparable scan tool is sort of basic to being serious about taking care of a Prius.
     
  5. highmilesgarage

    highmilesgarage Active Member

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    the only time I see this issue with throttle body or TPS is when an incompetent shop uses a scanner that's generic. EOBD scanners will show P1121 as Throttle Body/TPS issue when it's actually the coolant control valve in the Prius world (using the appropriate scanner) The 425k miles Prius that I recently bought has a print out from a parts store showing TPS codes (and I can see wiring insulation holes on the terminals that show the previous mechanics were wire probing it) I know at that point that the guys tinkering the Prius are using the wrong tool. Oil is also going into the throttle body due to bad pcv but it rarely fails.. It's usually bad diagnosis from mechanics or the use of wrong scanners.
     
  6. PriusCamper

    PriusCamper Senior Member

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    Yes... That's true... However the Gen2 I replaced a throttle body on had the usual bad sensor in the coolant control valve and that wasn't a diagnosis with a generic scanner. Perhaps there's some kind of electrical interplay in those circuits beyond just using a scanner without hybrid codes in its library?
     
  7. ChapmanF

    ChapmanF Senior Member

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    That just comes down to P1121 being, like all P1 codes, manufacturer-defined. In five different cars it can mean five different things, whatever the manufacturers had in mind.

    [​IMG]

    A generic scan tool that has any description for P1121 baked into it is going to be wrong on every car except whichever one that description is right for. The code has nothing to do with a throttle issue on a Prius, just like it has nothing to do with a coolant valve on some other car where it means something else.

    Some scan tools will show you the code and sort of all the meanings it's known to have across different cars, so it might show up as "P1121 throttle sensor or coolant control valve", but that's as confusing as it is helpful, and could give people the wrong idea that the two things have something to do with each other.

    Really, the best thing for any generic scanner to do with a P1 code is just show you the code and say "look it up in your own car's repair manual", which is the sure-fire way to get the right answer for what a P1 code means in your own car.

    This sounds more like a car that had two problems. There isn't electrical interplay between those components.
     
  8. PriusCamper

    PriusCamper Senior Member

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    Yea... That's it right there! The first line of every P1 code should say "Manufacturer Defined" but the businesses who make scanners want to pretend that their products are smarter than that, which make 'em look dumb.

    Which scan tool presents all the different meanings across different cars for the same code?
     
  9. ChapmanF

    ChapmanF Senior Member

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    Not sure I know of a specific product. I've seen people post agglomerated code descriptions like that in questions here, so either they were using a tool that gave that description, or they googled the code and did their own agglomerating of all the results they got.

    So instead of 'will', maybe I should have written 'might'.
     
  10. Prius92

    Prius92 Active Member

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    I have techstream, but I have a Win11 laptop and can't seem to get it to work on it.
     
  11. PriusCamper

    PriusCamper Senior Member

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    Read up on installing Xwindhorse or windhorse driver that can help sometimes